The maintenance content of the robot is mainly to replace the lubricating oil of the six shaft reducers and the lubricating oil of the J4 shaft gear shaft, the replacement of wearing parts, the inspection of the operation status of each module in the control cabinet, and the inspection of the wear status of each cable in the control cabinet.
If the grease is not replaced for a long time, the six axes of the robot will be blocked by the grease that has deteriorated, which will not only not lubricate the reducer but will aggravate the wear and shorten the service life of the robot. When replacing the grease, we can obviously see that the grease inside is now dirty and accompanied by a pungent odor, so replacing the grease in time is a must for robot maintenance.
Some wearing parts in the control cabinet are not replaced for a long time, and the wearing parts are aging, resulting in the shutdown of the robot; Regularly check the operation status of each module in the control cabinet and carefully check the cables, which can greatly reduce the downtime of the robot.
In addition, robot maintenance is a cumulative work, which should run through the life cycle of the robot, therefore, the following maintenance matters should be paid attention to in use:
(1) General maintenance, 1 time/day;
(2) Cleaning/replacing the filter cloth, 1 time/500h;
(3) Replacement of the battery of the measurement system, 2 times/7000h;
(4) Replacement of computer fan unit and servo fan unit, 1 time/50000h;
(5) Check the cooler, 1 time/month.
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KUKA KR 210 R2700-2 maintenance precautions
1. Power supply in front of the device
The problem rate of the power supply is very high in the programming of the KUKA robot in the whole problematic device, so it is easy to overhaul the power supply first.
2. First the general and then the special
Faults caused by the quality of assemblies or other equipment faults generally account for the common ...
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The 2019 KUKA Robotics Innovation Award for Healthy Living kicked off
The Robotics Talent Innovation Competition from all over the world is about to enter the next round. The final teams will use KUKA hardware to bring their ideas to life, and they will be able to present their ideas at the world's largest industrial fair, with the winner receiving a prize of 20,000 euros. In this ...
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Failure of the servo motor of the KUKA welding robot
1. Base check of the servo motor of the KUKA robot
Since the robot servo motor is included in the library card high-resolution detector, in the event of a collision, the impact can cause a problem with the servo motor that the robot library card should provide for a repair check:
(1) Have you ...
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Software options for real-time movement of KUKA robots
KUKA Robot RSI:
KUKA. Robot Sensor Interface
Function:
The data and signals from external sensors are effectively combined with the robot control system, and then the robot's movement is corrected and guided.
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The KUKA robot configures the workspace monitoring step
A robot can be equipped with a working space. The working space provides security for the equipment. There are two types of workspaces:
1. The working space is a forbidden area
Only robots are allowed to operate outside of the workspace.
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The reason why the MOS tube was burned by a servo motor drive is a KUKA robot
Once the phenomenon of the robot servo motor drive burning MOS tube is started, the external stable wire of the drive will be burned, and the equipment cannot be operated. When the repairer checked, he found that a power tube had been damaged, but because there was no material, he couldn't figure out the effect of the tube.
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KUKA autonomously navigates mobile robots
With the deepening of Industry 4.0, the demand for automation and intelligence in the internal logistics link of the manufacturing industry is becoming increasingly prominent. That's where the KUKA KMP 600-S diffDrive mobile robot comes in.
This new mobile robot companion ...
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Definition and application of KUKA industrial robots
Definition: Industrial robot is widely used in the industrial field of multi-joint manipulator or multi-degree of freedom machine device, with a certain degree of automaticity, can rely on its own power and control ability to achieve a variety of industrial processing and production functions. Industrial robots are widely used in electronics, logistics, chemical ...
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KUKA robot control cabinet maintenance
1. Disconnect all power supply from the control cabinet.
2. View the motherboard, storage board, accounting board, and driver board.
3. Check that there is no debris and dust in the cabinet, check the sealing, and clean the appearance of the robot control cabinet.
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Robot welding speed and its parameters – KUKA robots
First, the robot welding speed
1. Robot welding can improve production efficiency
The six-axis welding robot has a short response time and fast action. The welding speed is 50-160cm/min, which is much higher than that of manual welding (40-60cm/min). The bot does not abort during operation. Only...
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Introduction to KUKA welding robots
KUKA welding robot has stable performance, large working space, fast moving speed, strong load capacity, and the welding quality is significantly better than manual welding, which greatly improves the production efficiency of spot welding operations. Spot welding machine is mainly used for spot welding of automobiles.
With the development of the automobile industry, butt welding ...
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3D Sensors AI&Co sees KUKA robots stacking kiln bricks
The need to look at robots, i.e., the need to use camera skills on industrial robots, is increasing. The camera makes the robot sensitive. As a result, the customer will be able to cope with many variations in the production process. "There are up to 100 different varieties of kiln bricks," said Kautenburger GmbH ...
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Practical application area of parallel robots – KUKA robots
The parallel robot has no accumulated errors and high accuracy; The driving equipment can be placed on or close to the orientation of the fixed platform, so that the moving part is light in weight, high in speed and good in dynamic response; Compact structure, high stiffness, large bearing capacity; Small working space and other features.
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Frequently Asked Questions for Industrial Welding – KUKA Robots
What is Robotic Welding?
Robotic welding is the process of using machines to perform industrial welding tasks. The idea of using welding robots in the robotics industry began in the 1980s, when welding robots found their place on the production line. Nowadays, the role of robotics in welding ...
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Kuka robot A1 axis gear refueling steps
1. Connect the oil pump to* the drain hose.
2. The amount of oil that continues to participate in the rules through the drain hose.
3. Clean the magnetic plug, inspect the seals, and replace the damaged magnetic plug.
4. Attach the magnetic plug and tighten ...
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Noise treatment method for gear reducers – KUKA robots
When there is a problem with the gear reducer, we should check it in time to deal with the fault, as long as we have a certain understanding of the problems that may occur in the gear reducer. Today's China Transmission Network Xiaobian mainly introduces how to deal with the noise of gear reducer.
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The problem of the KUKA robot body and the control cabinet not being matched was solved
First, the problem phenomenon
1. After the robot is powered on, the A5 axis can only move at a scale of -60-+60 degrees, but the teaching pendant is -120-+120 degrees;
2. From the 'Assist' of the Teach Pendant > 'About' a > 'Robot' to view the robot type, and the robot itself.
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Cartesian coordinate robots are different from joint robots
1. Working space and carrying ability:
1. The standard length of a single root of Cartesian coordinate type is 6m, and it can reach 100m after assembly; Combined into a gantry robot, its working space can be a very three-dimensional space. A single root can carry 10-200 kg, and the special structure can reach 2400 kg.
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Enjoy a drink at the fully automated robot bar – the KUKA robot
KR CYBERTECH IS THE WORLD'S FIRST ROBOT BAR
BAIER Engineering GmbH has developed the world's first fully automated bar with the help of a bar robot, which is in collaboration with the University of Aalen (Hochschule Aalen) and the beverage industry.
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Obstacle avoidance control of the manipulator – KUKA robots
The kinematic redundancy of freedom of the manipulator means that the manipulator has more degrees of freedom than is required at the end of the manipulator. Kinematic manipulators with redundant degrees of freedom have better functions than manipulators with non-redundant degrees of freedom. For example, a manipulator with non-redundant degrees of freedom has obstacles in the external environment.
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