KUKA welding robot has stable performance, large working space, fast moving speed, strong load capacity, and the welding quality is significantly better than manual welding, which greatly improves the production efficiency of spot welding operations. Spot welding machine is mainly used for spot welding of automobiles.
With the development of the automobile industry, the comprehensive requirements for welding tongs are getting higher and higher. The second domestic robot has successfully passed the acceptance after optimization and performance improvement, and the overall technical indicators have reached the level of similar foreign robots.
The following benefits are available:
Labor saving: Robots replace manual labor, which can reduce the number of operators.
Reduced overtime: Tasks that require overtime can be done with robots.
Segmented operation: The segmentation time of robot production is certain, so there can be a segmented operation plan.
Interest-free operation: The robot operates interest-free and is produced in two stages, and the output can be greatly improved.
Quality stability: There is no uneven quality caused by personnel differences, and the stable and uniform quality is realized.
Quality improvement: Welding that was previously unskilled and impossible to weld has become simpler, but the beauty of high-quality welding has been realized.
Saving plant space: it can be hung on the wall or hoisted, so it can be freely arranged.
Ability to cope with changes in production: Even if there is a significant change in production, there is no need to worry about staffing.
Product engineering management is simple and easy: a certain amount of work is completed in a certain amount of time, so the establishment of product quantities and engineering plans is also simple, and production can be carried out in a planned manner.
KUKA welding robot is composed of several parts such as the robot body, computer control system, teaching box and spot welding spot welding system, due to the flexibility requirements of its action, the general spot welding robot adopts the basic design of articulated industrial robots, and generally has six degrees of freedom: waist rotation, large arm rotation, small arm rotation, wrist swing, wrist twist. Its transmission modes are hydraulic transmission and electric transmission. The electric drive has the advantages of simple maintenance, low energy consumption, fast speed, high precision and good safety, so it has been more widely used. The spot welding robot is spot welded in accordance with the action, sequence and parameters specified in the teaching program, and its operation process is fully automated, and has an interface to communicate with the special spot welding tong equipment of the external spot welding robot, and can accept the control instructions of the superior master control management computer through the interface.
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Execution of the CELL.src program of the KUKA robot
1) Run the CELL.src program in T1 or T2 form, perform part (1) in the figure, the KUKA robot performs back to the HOME point, performs the BCO operation, the window displays "BCO has been reached", and the BCO operation makes the KUKA robot run to the track.
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KUKA teach-in Smart Welding
In order to solve the pain points of welding professions, such as high variety, small batch, poor team consistency, harsh working environment, long commissioning time, and difficult changeover, KUKA Industry has launched a new treatment solution, Smart Welding. Smart Welding is developed in depth according to kuka.SimPro, offline programming without teaching, no ...
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KUKA robots and CNC machines perform stamping methods
First, a single robot stamping and unloading: the robot will transfer the plate data from the palletizing table to the positioning table, and then transfer it to the stamping die for stamping after positioning, and after the stamping is completed, the data will be brought into the palletizing table through the robot, and the single pressure robot will be automatically loaded and unloaded.
Second, robot stamping ...
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Explanation of the BAS program of the KUKA robot
There is a program called BAS.SRC under the R1System in the KUKA robot program directory, which is mainly used to set the number of parameters related to the robot motion, such as coordinate system, velocity, acceleration, etc.
One. Online forms
Let's take a look at how to use the commonly used online form.
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Understand the hangar card robot from the analysis of load, accuracy and range
Carrying talents: Speak with strength
The range of mass within which the robot can stand in any direction within its operating range. The load of the robot depends not only on the mass of the load, but also on the speed and direction of the robot. Bearer capacity refers to the load-bearing capacity when running at high speed. Bearing ability is not ...
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Precautions for commissioning and maintenance of palletizing robots – KUKA
The palletizing robot is a device that actively stacks the bags, cartons or other packaging materials conveyed by the conveyor according to the working method required by the customer's process, and conveys the stacked materials. Here are a few things to keep in mind when it is being debugged and repaired:
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Robot welding speed and its parameters – KUKA robots
First, the robot welding speed
1. Robot welding can improve production efficiency
The six-axis welding robot has a short response time and fast action. The welding speed is 50-160cm/min, which is much higher than that of manual welding (40-60cm/min). The bot does not abort during operation. Only...
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Description of the role and interface of RDC in the KUKA robot arm
(1) Supply voltage and power distribution function
(2) The resolver (SIL2) technology is used to collect the orientation information of the eight motors for the orientation reaction
(3) Obtain the real-time temperature (PTC) of the motor
(4) It also has a self-temperature reaction and adds heat ...
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Precautions for the use of KUKA welding robot equipment
1. The correct sequence of turning on or off the robot:
(1) Correct boot sequence
Open the robot control cabinet first, and then turn on the power supply of the welding machine - the power supply of the water tank and the power supply of the dust removal equipment
(2) Correct shutdown sequence
Close the robot control cabinet first - then turn off the power supply of the welding machine - ...
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Can the teaching pendant of industrial robots be used universally - KUKA robots
The teaching pendant, also known as the teaching programmer or teaching box, is a hand-held device for manual operation, program writing, parameter equipment and monitoring of the robot; It is the core component of the robot control system, and is a device used to register and store mechanical movement or processing memory.
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KUKA robots require joint drive motors
1. Rapidity
The time between the motor obtaining the command signal and the completion of the required working condition of the command should be short. The shorter the time of echoing the command signal, the higher the sensitivity of the electric servo system, and the better the fast response function.
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Handling robot classification - KUKA robots
The transfer robot is a manipulator in practical work, and the manipulator is developed because its positive role is increasingly known:
First, it can partially replace manual operation;
Second, it can follow the requirements of the production process, follow the certain procedures, time...
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How to operate the KUKA robot
1. Manual operation of KUKA robots
(1) Turn the black knob above the teach pendant from vertical to horizontal.
(2) Selection form, T1 form (internal initiative).
(3) Press the servo ON at the bottom to jog to control the robot.
(4) Press the arrow keys ...
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KUKA robot *** boot up details
The KUKA robot is turned on, the power cord of the battery is not connected, and the demand is plugged in, X305!
Check the wiring under the machine control cabinet
1. XS1 power interface
2. X7.1 additional shaft (7) motor connection ...
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Advantages and disadvantages of KUKA robot safety assurance
In the KRC2 era, the safety of the robot was realized through a board called CI3, which was connected to an external safety device through interface X11, which contained signals such as safety doors and emergency stops.
Of course, there is also the safety interface of the Volkswagen version of the robot called XS2, and the Mercedes-Benz version of the robot is called ...
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Definition and application of KUKA industrial robots
Definition: Industrial robot is widely used in the industrial field of multi-joint manipulator or multi-degree of freedom machine device, with a certain degree of automaticity, can rely on its own power and control ability to achieve a variety of industrial processing and production functions. Industrial robots are widely used in electronics, logistics, chemical ...
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Industrial robot system composition - KUKA robot
Generally speaking, industrial robots are composed of three major parts and six subsystems. The three major parts are the mechanical part, the sensing part and the control part. The six subsystems can be divided into mechanical structure system, drive system, perception system, robot-environment interaction system, human-computer interaction system and control system.
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The coordinate conversion of KUKA robots is subject to conditions
One. Outline:
Those who have used KUKA robots should know that to indicate the orientation of a robot's Cartesian coordinate system, data of type FRAME/POS/E3POS/E6POS type will be used, during which the following period:
-X/Y/Z: indicates the rectilinear coordinates of the Cartesian coordinate system;
-A/B/C ...
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KUKA presents the new ultra-compact KR SCARA horizontal articulated arm robot
As a branch of industrial robots, KUKA SCARA robots are capable of installation, packaging, labeling, sorting and other processing technologies with their high precision, high cost performance, high flexibility and strong adaptability, helping many manufacturing enterprises to reduce staff and increase efficiency. But with the recent years of high-tech ...
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KUKA robot control cabinet fault analysis and solutions
One: The switch jumps often and may not be able to close?
1. Aging of switches
2. The switch selection is incorrect
3. The pump is stuck or the motor is short-circuited
4. The line is aging, short circuit, and the line is too small or lacks phase.
Solution:
Turn off the power of the control system...
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