With the continuous development of car industrial production skills, robot gluing is more and more widely used in the field of car production. The application of bonding skills in the production of cars can not only play a role in enhancing the structure of cars, fastening and rust prevention, heat insulation and vibration reduction, and surface and interior decoration, but also replace the traditional processes such as welding and riveting of some components, complete the connection between the same or different materials, simplify the production process, and optimize the product structure. The following will introduce to us the advantages of robot gluing and the application of robot gluing.
So what is the operation method of the intelligent gluing robot? The gluing robot system is equipped with a model button on the work table, press the corresponding model press twist, the corresponding workpiece indicator light (press twist) yellow light is on, the active detection of the workpiece is in place and the switch starts the operation, the operator clamps according to the corresponding workpiece, the workpiece is in place to detect the green light is on, and the robot can be pressed at this moment to start the button, and the machine starts to actively dispense the corresponding workpiece of the corresponding model set by the program; After dispensing, the robot actively resets, and the indicator light is on when the program is completed; After removing the workpiece, the indicator light is off when the program is completed; If the model or workpiece type is not changed, the system will acquiesce to the previous program until the model or workpiece is changed. The system is also equipped with a tight stop torsion, which can be stopped manually and actively; The robot support frame is equipped with a grating system within the operating range. Compared with the general manual gluing, the disadvantage of gluing with the gluing robot is that the purchase cost is slightly higher, but this disadvantage is not a problem compared with the advantages of gluing with the gluing robot. What's more, in the long run, it is more cost-effective to use a gluing robot. Gluing robots replace the increasingly expensive manual labor, and together they can improve work efficiency and product quality. The use of gluing robots can reduce the scrap rate and product cost, improve the utilization rate of machine tools, and reduce the risk of defective parts caused by workers' misoperation. From this point of view, the use of gluing robots is not expensive at all. Compared with general manual gluing, the quality of Chujiao robot glue is higher; Use gluing robots to save paint and spraying; The gluing robot can be used to glue better; The use of gluing robots has greater flexibility, and the significant advantage of using gluing robots is the addition of yield advantages.
The main features of the gluing robot:
1. The gluing robot is composed of a machine frame, a robot, a positioning fixture, a safety protection equipment, a glue supply system and a gluing gun, a glue breaking detection, an anti-curing equipment for gluing, an anti-miscoating equipment, and an electrical control system.
2. On the gluing trajectory of the physical object, first trace a few feature points, and then use the hand knitter to operate the gluing gun, find these point traces, and confirm and recall the coordinates of these points, after the completion of the feature point tracing operation, and then start the active operation, the equipment will take the initiative to connect these points into the curve of lubrication transition by the method of spline curve interpolation, and the curve is the movement trajectory of the workpiece that needs to be glued.
3. The driving air pressure of the rubber pump can be adjusted, and the pressure of the glue can also be adjusted adaptively after pressurization, and the thickness of the glue line can be stabilized through the pressure compensation valve to stabilize the glue supply pressure. Through the best cooperation of the gluing amount and running speed, the glue shape is ensured to be uniform and consistent, and the desired gluing effect is achieved.
4. The gluing gun is a special gluing gun for sealant, which uses a diaphragm sealing valve stem, which has no glue seepage and curing, and has a suction function. Use a silicone oil cup to immerse the glue nozzle for immersion protection, and immerse the glue nozzle into the silicone oil cup after each glue application. The structural design of the gluing gun ensures that the gluing nozzle does not pull the glue, and then plays a role in saving glue and improving the gluing quality and clean operating environment.
5. The electrical control system is composed of PLC, touch screen, error-proof detection equipment, safety grating, etc. The system can be preset with a variety of workpiece gluing programs, and the corresponding programs can be called on the touch screen when changing varieties.
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