The 21st China International Industry Fair (CIIF) will be held at the National Convention and Exhibition Center (Shanghai) from September 17 to 21, 2019. At booth E025 in hall 8.1H, KUKA will bring a series of digital and intelligent robot products and application processing plans to the show! KUKA Robotics has always been committed to assisting customers to achieve their optimized value with comprehensive automation and digital professional processing plans, making your day and work easier!
The first launch of new products, our move towards digitalization
KUKA brought the first iteration of the new KR QUANTE-2 at this exhibition, with a payload of 120-300kg and a maximum interval of 2700-3100mm. As the world's first industrial robot with digital locomotion, KR QUANTEC is setting the next milestone for the future of production, as a KUKA all-rounder who can adapt to almost any segment of the shopping mall – from the car industry to the foundry industry to the medical profession.
OUR NEW CHAMPION: KR QUANTEC
Assembly, feeding, testing, more efficient and more accurate
In the fast-changing shopping mall, enterprises urgently need to continuously improve the accuracy and power of production. To this end, KUKA has launched an automated treatment program to help build a smart factory production line in line with the concept of Industry 4.0.
Power bank assembly line:
This fully automated production system makes comprehensive use of KUKA 6-axis small payload robots, 4-axis SCARA robots, and KMP AGVs. AGV intelligent logistics, fast visual recognition, fast pickup, flexible assembly...... The FlexCube splicing of these modular stations presents a condensed version of an unmanned smart factory.
Cell loading and testing processing plan:
Through the combination of KUKA robot and SCHUNK's intelligent gripper, it is possible to easily complete the cell thickness, width, OCV and DCIR test process. The intelligent gripper is integrated with a variety of sensors required for testing, and various tests of the battery cell can be carried out in the process of cell loading; The gripper modules are independent of each other and can be quickly repaired and replaced.
From grinding to gluing, a more worry-free mature treatment plan
KUKA offers highly targeted ready2_use packages and software packages for grinding and gluing. ready2_use of them are pre-equipped, harmonious packages that have been installed, documented, and tested. The processing plan can be easily and quickly integrated into the production unit, saving the customer the time to worry.
Programming-free robot grinding
KUKA_ready2_EasyGrind overturning the integration of 3D vision and constant force control skills in a single system, without programming or relying on CAD models, it can actively generate robot grinding actions on curved surfaces, suitable for cars, electronics, metal processing, plastic products and medical and other occupations.
Weld grinding
KUKA_ready2_weld_seam_removal has the axial constant force floating ability, it can perceive the grinding force, floating orientation and grinding head posture and other parameters in real time, and actively compensate the robot posture. Together, the professional double-head has both milling and grinding functions, and is suitable for any thickness of welds, and can easily and efficiently complete weld removal operations in one action.
3D sole gluing
KUKA_ready2_shoe_sole_cementing is a set of robot full active glue spraying system that can assist professional customers in shoemaking to deal with the pain points of sole gluing. Fool-like, highly flexible. The program integrates a 3D vision system with high stability, and can actively generate a robotic glue spraying track based on point cloud data with only one scan of a single sole.
In order to further improve the speed of customer use, KUKA has also launched a special software package for grinding and gluing. The KUKA.Polishing software package and the gluing software package KUKA.Gluing are based on the KSS operating system and are mainly used for electronic and general industrial customers. Users can visualize the action with the help of KUKA's simulation software SIM PRO.
All-round welding, help reduce costs and increase efficiency
KUKA has rich experience in the field of welding, and can provide customers with a complete set of process solid treatment plans to help enterprises optimize the process and improve the cost efficiency.
At present, in the car occupation and general manufacturing industry, the process automation of fastener (nut, stud) welding is low, and there are problems such as high labor intensity and low accuracy. KUKA demonstrates its advanced fastener fastening process with the new KR Quantec-2 and fully demonstrates its advantages in the field of projection welding. Together, the optimized control and electrical plan formulated by KUKA can complete the advantages of the market such as less labor input, active sheet separation, and single-point power of 3 seconds/point, which greatly reduces the cost of use.
Mix and clash welding
KUKA robot mixing and conflict welding technology occupies a small space and large working area, and can expand the working area through the external axis, and most areas within the programmable range of the robot can be welded. With its help, constant pressure control and static axis shoulder skills can be easily completed, and the integration with external automation units can be completed very quickly.
A "generalist" in the medical profession, a reliable professional partner
KUKA Medical's LBR MED is a "multi-tasker" that can play a powerful role in a variety of scenarios in the medical profession, improving surgical accuracy and treatment power. For example, the highly developed control system allows for precise manipulation that takes into account laparoscopic movements. Together, LBR Med is suitable for orthopaedic surgery due to its stable size and structure, as well as its high rigidity. In addition, LBR Med's strengths are sensing skills and safe human-robot collaboration, which can be used in ultrasound diagnostics because it can react to the environment through interaction with the physician and remote operation.
Sensitive robots from KUKA LBR Med are used
As an influential international industrial exhibition in China's equipment manufacturing industry, the CIIF is an important window for enterprises to open up and a platform for economic and trade communication and cooperation. In this exhibition, KUKA showed its strong skills and applications, as well as the change of skill initiative that it brings to the profession. In the future, KUKA will continue to meet the precise needs of electronics, cars, medical and other occupations, and provide more flexible intelligent processing plans, so that customers from all walks of life can usher in a new leap in the trend of automation.
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Classification of KUKA robot models and types
General industrial robots are classified according to centralized standards:
1. Classification according to the number of axes. according to
2. Classification according to the application scenario. For example: welding, palletizing, etc.
Let's talk about KUKA machine in the early years ...
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KUKA robot start-up check
Step 1: View the environment
1. Recognize the ambient temperature: The ambient temperature of the KUKA control cabinet is required to be between 5°C-45°C, the working environment temperature of the robot body is 10°C-55°C, and the working temperature of some new models is 0°C-55°C (see the robot skills manual for details).
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Causes and countermeasures of abnormal noise of KUKA robot reducer
1.Japan The internal gear error of the RV reducer affects the gear manufacturing process, and the tooth shape error, base joint deviation, tooth direction error and gear ring radial runout error are the main errors that lead to the transmission noise of the planetary Japan RV reducer. It is also a problem point to control the transmission power of the planetary Japan RV reducer. Now with ...
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How to use welding robots for a long time – KUKA
First, welding robot inspection and protection
1. Wire feeding arrangement. Including whether the wire feeding force is normal, whether the wire feeding tube is damaged, and whether there is an abnormal alarm.
2. Is the airflow normal?
3. Is the torch safety protection system normal? (It is forbidden to close the welding torch safety protection ...
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Industrial robot control system – KUKA robots
1. Program control system: apply a certain control effect to each degree of freedom, and the robot can complete the required space orbit.
2. Adaptive control system: when the external conditions change, in order to ensure the required quality or in order to improve the control with the accumulation of experience...
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Zero-point calibration of KUKA robots
The intent of mechanical zeroing is to make the robot's electrical zero point (encoder zero point) coincide with the mechanical zero point.
Friends who know CNC machine tools know that the first reference point (zero point) for the engine bed with incremental encoder is the point. Industry...
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KUKA robot circuit board repair method
KUKA robot circuit board repair, for the equipment that has not undergone the function of the online test, some test instruments also provide a less formal but more useful treatment: because the power supply of the test instrument to the robot circuit board can also be applied to the corresponding power supply and ground of the equipment through the test clip.
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Structural features of industrial robots - KUKA robots
1. Programming
More advanced automation is sensitive from the start. Industrial robots can be programmed to respond to changes in the environment. As a result, they can play a very good role in small groups, in different parts of the production system, in equal and efficient processes.
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KUKA robot oil seal position replacement
In the foreign capital to speed up the layout of China's parallel robot shopping mall, the domestic market is not to be outdone, with the advantage of cost performance and the development of new use areas, domestic parallel robots or will take the lead in opening the game with foreign capital.
Now, most of the world's domestic parallel robots ...
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Kuka robot A1 axis gear refueling steps
1. Connect the oil pump to* the drain hose.
2. The amount of oil that continues to participate in the rules through the drain hose.
3. Clean the magnetic plug, inspect the seals, and replace the damaged magnetic plug.
4. Attach the magnetic plug and tighten ...
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How to improve the accuracy of KUKA robot trajectories
1) In addition to aligning TCP (or using digital analogue, is there a way to improve track accuracy?
2) There are cutting and other processes on site, which have high requirements for track accuracy, if the robot track presents the phenomenon of jitter such as sawtooth, how to deal with it?
3) ABB robot for ...
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KUKA Robotics Knowledge Points
1. The KUKA robotic arm body is composed of 1) base 2) turntable 3) balance cylinder 4) big arm 5) small arm 6) central shaft. In the meantime, not every robot has a balance cylinder, and robots with larger loads will be equipped with a balance tank.
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The KUKA robot restart program shows a problem
There is no program display when the KUKA robot is restarted, that is, the gun cleaning program has been deleted, maybe the name of the program has been changed.
Of course, KUKA robots have programs, KUKA robot bodies, handheld teaching programmers and control cabinets, there are all kinds of circuit boards, circuit boards are required to program ...
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KUKA'S KR 3 AGILUS Fast Food Robot
KUKA's KR 3 AGILUS conquers Brazil's Bionicook to serve snacks, drinks and desserts in the world's first fully active fast food vending machine.
Industrial enterprises have long begun to adopt the ...
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KUKA Robot Alternative Package Addition Method
How to use alternative software packages for KUKA robots
Teach Pendant Device Method Login Administrator
Click Get Operational > Auxiliary Software
Click New Software
Click Configure
Click Path Picking
Select the corresponding folder in the USB flash drive and click Save
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Advantages of KUKA Robot's standard four-axis industrial handling robot
Advantage:
Reasonable mechanical structure and compact design
4 degrees of freedom AC servo motors
Absolute position encoders
All shafts are equipped with holding brakes
Specific loads and inertia are designed to optimize speed and motion characteristics
The arm of the ...
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Advantages of robotic welding – KUKA robots
Very experienced welders are able to meet the requirements of the welding process precisely and the welding interface is very beautiful. However, welding can actually be done better by using robots. Because even the best welders can't match the consistency, speed and power of a machine. Machine...
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Features of KUKA industrial robotics
1. Red Dot Award for Exterior Design, all-aluminum structure, high strength, and therefore large load, KUKA already has a robot with a load of 1000kg, which can be seen at every exhibition.
2. Complete the robot with six axes that can be quickly electronically corrected ...
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KUKA industrial robot control system functions
The robot control system is an important part of the robot, which is used to control the manipulator to complete specific work tasks, and its basic functions are as follows:
1. Recall function: store the order of work, the movement path, the movement mode ...
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KUKA robot teach pendant panel
1. Hot-swap button for the cable of the robot teach pendant (after pressing this button, the control cabinet can unplug the teach pendant without shutting down).
2. Connect the manager key switch; Switch the mode of movement, T1: manual low speed (as long as the manual mobile robot is capable in this form, * high speed 250mm/s), T2: manual ...
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