1. The KUKA robotic arm body is composed of 1) base 2) turntable 3) balance cylinder 4) big arm 5) small arm 6) central shaft. In the meantime, not every robot has a balance cylinder, and robots with larger loads will be equipped with a balance tank.
2. There are five basic types of KUKA robot control cabinets. They are: Compact, Smallsize-2, Standard, Midsize and Extended.
3. The load of the robot refers to the load data of the thing, and the load data refers to all the loads installed on the flange of the robot.
4. There are usually two kinds of things used in the zero point calibration of KUKA robots: 1) dial gauge, which has low calibration accuracy. 2) EMD electronic equipment, high calibration accuracy.
5. KUKA robot has three shutdown modes, namely: STOP0, STOP1, STOP2, and the stopping process is also different.
6. The KUKA robot can set the soft limit of each axis to avoid collision, and can set the limit value of each axis in the teach pendant.
7. The coordinate system of KUKA robot includes 1) ROBROOT robot foot coordinate system, 2) WORLD international coordinate system, 3) BASE base coordinate system, 4) FLANGE flange coordinate system, 5) TOOL east-west coordinate system.
8. If the load data calibration of KUKA robot is not accurate, it will cause 1) abnormal noise, 2) vibration, 3) cycle time drop, and 4) the service life of the robot.
9. The programming methods of KUKA robots include online programming using a teach pendant, simpro, Officelite, Orange Edit and other software.
10. KUKA robot can save 16 east-west coordinate systems.
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KUKA robot start-up check
Step 1: View the environment
1. Recognize the ambient temperature: The ambient temperature of the KUKA control cabinet is required to be between 5°C-45°C, the working environment temperature of the robot body is 10°C-55°C, and the working temperature of some new models is 0°C-55°C (see the robot skills manual for details).
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Problems that industrial robots focus on and solve - KUKA robots
At present, the use of robots in machine tools by domestic enterprises is still in its infancy, and many theoretical and practical problems have not been fully understood and handled. For example, the most common form of use is still a simple combination of machine tools and robots, each using a set of control systems. To get the most out of the machine ...
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The KUKA robot needs to correct the situation
If the origin orientation is incorrect, the encoder debugging/zeroing position is used to move each axis to a defined mechanical orientation, i.e. the mechanical zero orientation. This mechanical zero point requires the shaft to move to a position defined by the detection notch or scribe mark. If the KUKA robot is in the mechanical ...
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Precautions for commissioning and maintenance of palletizing robots – KUKA
The palletizing robot is a device that actively stacks the bags, cartons or other packaging materials conveyed by the conveyor according to the working method required by the customer's process, and conveys the stacked materials. Here are a few things to keep in mind when it is being debugged and repaired:
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Classification of industrial robot control systems – KUKA robots
1. Program control system: apply a certain rule of control to each degree of freedom, and the robot can complete the required space orbit.
2. Adaptive control system: when the external conditions change, in order to ensure the required quality or in order to improve the control with the accumulation of experience...
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Quadrilateral programming for KUKA robot programming
In the KUKA robot quadrilateral program, an accounting reference point is set, and other points of the quadrilateral are calculated with the reference point, and then the robot TCP is used to take a quadrilateral trajectory using the movement command. This program is for reference only, basic programming program.
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Safety prompt for the KUKA robot to change the motion command
After each change to the motion command, the robot program must be tested at low speed (run method T1).
Immediately starting a robot program at high speed can cause damage to the robot system and the entire equipment, as unpredictable movements may occur. If someone sits dangerously ...
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The difference between KUKA robot electrical welding and gas shielded welding
Second, welding is a common name for "carbon dioxide gas maintenance welding", and argon maintenance welding (commonly known as "argon arc welding") and other gas maintenance welding are called "gas maintenance welding".
The advantage of the second protection welding is that it is open arc welding, which is easy to achieve all-round semi-...
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The KUKA robot checks the library before starting
1. Whether there are people in the KUKA robot work area
If the operator needs to work in the robot operation area, please hold the KCP to enter the robot operation area, and the operation of the robot is only allowed to be operated by designated personnel. Per...
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KUKA teach-in Smart Welding
In order to solve the pain points of welding professions, such as high variety, small batch, poor team consistency, harsh working environment, long commissioning time, and difficult changeover, KUKA Industry has launched a new treatment solution, Smart Welding. Smart Welding is developed in depth according to kuka.SimPro, offline programming without teaching, no ...
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Advantages and disadvantages of two programming methods for robots – KUKA robots
Teach-in programming methods
At present, a considerable number of robots still use the teach-in programming method. The robot can be applied immediately after the teach-in, and at the time of reproduction, the robot repeats the tracks and various operations stored in the memory during the teach-in, and the process can be repeated several times if required.
Forte:...
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Practical application area of parallel robots – KUKA robots
The parallel robot has no accumulated errors and high accuracy; The driving equipment can be placed on or close to the orientation of the fixed platform, so that the moving part is light in weight, high in speed and good in dynamic response; Compact structure, high stiffness, large bearing capacity; Small working space and other features.
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The reason for the uncoordinated movements of the robot - the KUKA robot
In the case of industrial robots and machine tools, it may involve the precise and harmonious movement of multiple axes in a specific space to complete the task at hand. Robots generally have 6 axes, and these axes must be harmonious and orderly, and if sometimes the robot moves along a trajectory, there will be 7 axes.
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Precautions for long-term robot downtime – KUKA robots
1. Acknowledgment before booting
1.1 There may be water stains on the site after 5S cleaning, please check whether the inside and outside of the controller and the robot body are boring to prevent the formation of a short circuit.
1.2 Determine whether the input voltage of the control cabinet is correct before powering on. R-30iA、R-30iB、R-30iB PLUS ...
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The external axis of the KUKA robot operates variables and commands
Switching the axes of the external kuka robot to the bit arrangement in an asynchronous form means switching the synchronous and asynchronous forms of the external axes
Program example: $ ASYNC_AXIS='b1000'
Indicates the outer axis 1, 2, 3 from right to left ...
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Interference intervals for KUKA robot programming
Robots at the same station, in the process of operation, need to enter the same area, but there is no strict restriction on the order of entry, a robot (Master) has the right of priority, that is, the robot first enters the dry and area, and another robot (Slave) after the operation is completed...
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Noise treatment method for gear reducers – KUKA robots
When there is a problem with the gear reducer, we should check it in time to deal with the fault, as long as we have a certain understanding of the problems that may occur in the gear reducer. Today's China Transmission Network Xiaobian mainly introduces how to deal with the noise of gear reducer.
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Top 10 Faults and Solutions for KUKA Robots
In the process of long-term use of KUKA robots, with the increase of operation time, various parts and parts will present various problems due to the influence of many factors such as friction, corrosion, vibration, impact, bumps, etc., so only by dealing with these problems and insisting on the normal operation of the robot can ...
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Cartesian coordinate robots are different from joint robots
1. Working space and carrying ability:
1. The standard length of a single root of Cartesian coordinate type is 6m, and it can reach 100m after assembly; Combined into a gantry robot, its working space can be a very three-dimensional space. A single root can carry 10-200 kg, and the special structure can reach 2400 kg.
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Manual booting with KUKA ready2_pilot
Automation brings many advantages to businesses, especially when it comes to risk, strenuousness, or a single operation. However, there is often a programming challenge that needs to be solved. How can we easily teach the KUKA robot helper what it needs to do? Manually guided: KUKA ready2_pi ...
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