Step 1: View the environment
1. Recognize the ambient temperature: The ambient temperature of the KUKA control cabinet is required to be between 5°C-45°C, the working environment temperature of the robot body is 10°C-55°C, and the working temperature of some new models is 0°C-55°C (see the robot skills manual or KUKA official website for details). If the ambient temperature is too low, the robot will be turned on abnormally, and it is necessary to improve the ambient temperature or preheat before putting it into use.
2. Acknowledging the on-site environment: admit that there are no debris on site, no obstacles or obstructions that affect the normal production of the robot, no damage to the safety fence and safety passage, and normal positioning of the linear workpiece.
Step 2: Electrical inspection
1. Line viewing: Admit that the power cord of the robot control cabinet is normal, the power cable between the control cabinet and the robot is normal, the grounding is normal, and the other cables are normal.
2. Equipment inspection: Acknowledge whether the electrical components of the robot control cabinet are normal, and check whether there is any appearance damage or incineration. It is also necessary to pay attention to the surrounding electrical components, such as PLC, operating switches, sensors, etc.
Step 3: Mechanical viewing
1. Check the appearance of the robot: admit that the cable connectors, fixing cards, etc. are not loose.
2. Investigate the robot itself: Confirm whether there is lubricating oil leakage in each joint.
3. For robots with a balance cylinder (CBS), the first thing to check is whether the balance cylinder has traces of oil leakage. Once the robot is turned on, run the A2 axis to a -90° vertical position and check if the balance cylinder pressure is at the normal scale.
(Note: Please refer to the relevant robot skill document for the standard pressure value of the balance cylinder.) The pressure varies from model to model, but the A2 axis must be at -90° when looking at the pressure. ）
4. Check the zero point of the robot calibration: First of all, before viewing, all axes should be run to the zero point to pre-calibrate the correct position.
Then, look at the zero point with EMD –
Here it is necessary to pay attention to two methods of robot proofreading of the zero point: (1) standardized method (2) load proofreading method
> Using the "normative" approach, it is necessary to pay attention to whether the current load of the robot is consistent with the previous zero point check.
> To use the "Proofreading with Load" method, you need to go to the "Biased" menu to view the zero point.
The results will be presented at the end of the zero view.
Note: Clicking the "Save" button is equivalent to the robot proofreading the zero point from scratch. If there is a large error in the zero point viewing result at this moment, you may need to teach the program track from scratch after clicking "Save".
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Introduction to the button indicator light of the control cabinet of industrial robots - KUKA robots
1. Schematic diagram of button indicator
2. Industrial robot QF1
This button is the power switch of the industrial robot control cabinet.
3. Power supply for industrial robots
The power indicator indicates the power of the industrial robot control cabinet.
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Structural features of industrial robots - KUKA robots
1. Programming
More advanced automation is sensitive from the start. Industrial robots can be programmed to respond to changes in the environment. As a result, they can play a very good role in small groups, in different parts of the production system, in equal and efficient processes.
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The role of RDC in the KUKA robotic arm
(1) Provide voltage and have the function of power distribution
(2) The decombiner (SIL2) technology is used to collect the orientation information of the eight motors for orientation feedback
(3) Obtain the real-time temperature of the motor (PTC)
（4） ...
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Troubleshooting KUKA robots
How can I troubleshoot KUKA robots simply?
KUKA robots work on the same principle of reciprocating work, and a good robot requires the combination of hardware and software to achieve the desired working results. For example, self-learning memory programming, etc., obstacle automatic detection bypass function, ...
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The role of tactile sensors for industrial robots – KUKA robots
In the field of industrial robot operation skills, as in the human category, the sense of sight and touch are complementary forms. Career experts expect that touch sensing will soon add visual skills to mainstream robotics applications. Basically, an industrial robot tactile sensor is a touch sensor that can provide ...
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Analysis of the abnormal noise of the KUKA robot reducer
Planning reasons and countermeasures
1. Japan RV reducer internal gear accuracy level planning Japan RV reducer planners often consider economic factors as much as possible to confirm the gear accuracy level negligence accuracy level is the gear noise and backlash mark. United States Gear Manufacturers Association ...
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KUKA robot MFC3+DSE card 00-117-336 is faulty
Fault 1: When loading a software component, the control system is stuck.
Cause: The MFC device cannot be initialized, MFC3 is not properly plugged in, and the PCI bus on the motherboard is faulty.
Solution: Remove the PC card, boot the PC, check the MFC3 slot, and replace the control system PC.
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Universal technology for KUKA robots
1) Comfort degree: This is an important goal that reflects the flexibility of the robot. Generally speaking, it is possible to reach 3 degrees of freedom in the robot working space, but welding must not only reach a certain position in the space, but also ensure the spatial attitude of the welding (cutting objects or welding tongs). Thus...
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The main function of the industrial robot controller is the KUKA robot
Compared with traditional industrial equipment, industrial robots have many advantages, such as robots have the characteristics of ease of use, high level of intelligence, high production efficiency and safety, easy handling and obvious economic benefits, so that they can operate in high-risk environments.
Now, the worker ...
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Servo control requires an origin regression factor – a KUKA robot
Before the servo positioning operation, it is generally necessary to perform the origin return first, otherwise the servo motor may be stopped, saying that it will be "started when the origin return is not completed". So, why origin regression?
Origin back ...
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Kuka robot A1 axis gear refueling steps
1. Connect the oil pump to* the drain hose.
2. The amount of oil that continues to participate in the rules through the drain hose.
3. Clean the magnetic plug, inspect the seals, and replace the damaged magnetic plug.
4. Attach the magnetic plug and tighten ...
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Load settings for the KUKA robot
1. Problems in the load setting of KUKA robots
In fact, there is only one purpose, suitable load, under the appropriate driving force, the manipulator can withstand enough moment of inertia regardless of static or dynamic, so as to ensure that the electrical control system controls the manipulator.
and other machines ...
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KUKA Industrial Robot Fault Diagnosis and Maintenance Method
Don't panic when there is a problem with the robot during the operation, if the problem is not caused by the controller, then the cause of the problem must be the damage to the machine parts. In order to deal with the problem as quickly as possible and in the simplest possible way, the problem should be analysed. And the need to find out which part is the lead ...
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Gear oil filling for the A1 axis of the KUKA robot
1. Connect the oil pump to the discharge hose.
2. Increasing the required amount of oil through the discharge hose.
3. Clean the magnetic plug, check the seal, and replace the damaged magnetic plug.
4. Install the magnetic and tighten it; M ...
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Steps to replace the external fan of the KUKA robot
1. Unplug the fan from the control panel.
2. Loosen the 4 screws and remove the back plate.
3. Remove the set screws from the socket.
4. Fold the piercing sleeve and pull out the connecting wire.
5. Take the fan bracket with the fan...
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Maintenance work on KUKA robots
KUKA robot maintenance is to ensure the normal operation of KUKA robots to the greatest extent, and the maintenance of KUKA KUKA robots generally needs to be carried out after 10,000 hours of operation, especially for KUKA robots that work at the load limit or operating limit for a long time under harsh conditions.
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KUKA robots and CNC machines perform stamping methods
First, a single robot stamping and unloading: the robot will transfer the plate data from the palletizing table to the positioning table, and then transfer it to the stamping die for stamping after positioning, and after the stamping is completed, the data will be brought into the palletizing table through the robot, and the single pressure robot will be automatically loaded and unloaded.
Second, robot stamping ...
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KUKA robot architecture
Robot architecture refers to the structural method of information processing and manipulation logic of one or several robots that specify the guidelines for completion.
1. Differentiation according to function
According to the architecture of functional differentiation in artificial intelligence, it is attributed to traditional deliberative intelligence in artificial intelligence.
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Inspection and repair of KUKA robots in hazardous environments
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KUKA palletizing robot operation specifications
KUKA palletizing robot operation specifications
All prerequisites
Before using this equipment, wear labor protection articles as required;
Check the equipment according to the checklist, understand the status of the equipment, and make corresponding records;
Check if water, electricity, gas, etc. are turned on ...
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Contact
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