Fault 1: When loading a software component, the control system is stuck.
Cause: The MFC device cannot be initialized, MFC3 is not properly plugged in, and the PCI bus on the motherboard is faulty.
Solution: Remove the PC card, boot the PC, check the MFC3 slot, and replace the control system PC.
Fault 2: The KUKA Control Panel (KCP) operation bar is out of order.
Causes: Faulty CAN controller on MFC3, KUKA control panel (KCP) damaged.
Solution: Replace MFC3 and KUKA Control Panel (KCP).
Fault 3: The display screen is black.
Causes: Faulty KUKA Control Panel (KCP) power supply plug X5, KUKA Control Panel (KCP) wiring or plug fault, KVGA graphics card damage, motherboard damage.
Solution: Check the power supply, replace the KCP control panel, replace the KVGA graphics card, and replace the control system PC.
FAULT 4: THE KUKA.HMI FAILS TO START AND FINISHES DUE TO A VIOLATION OF THE SAFETY SETTING.
Causes: The software installation Chinese part is damaged, the CMOS settings are incorrect, and the memory module is damaged.
Solution: Reinstall the control system software, check the settings in the CMOS settings, and replace the memory module.
Fault 5: The operation mode switch on the KUKA control panel (KCP) does not respond.
Causes: Corrupted operation recognition function on MFC3 and broken operation mode switch on KUKA control panel (KCP).
Solution: Replace MFC3 and KUKA Control Panel (KCP).
Fault 6: The VxWorks operating system cannot be started when the PC is started.
Cause: MFC3 is corrupted.
Workaround: Replace MFC3.
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KUKA robot teach pendant panel
1. Hot-swap button for the cable of the robot teach pendant (after pressing this button, the control cabinet can unplug the teach pendant without shutting down).
2. Connect the manager key switch; Switch the mode of movement, T1: manual low speed (as long as the manual mobile robot is capable in this form, * high speed 250mm/s), T2: manual ...
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Troubleshooting KUKA robots
How can I troubleshoot KUKA robots simply?
KUKA robots work on the same principle of reciprocating work, and a good robot requires the combination of hardware and software to achieve the desired working results. For example, self-learning memory programming, etc., obstacle automatic detection bypass function, ...
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Able to combine: Design your individual total solution. The modular system KMR iiwa offers numerous combinations of robotic skills, mobile channels and industrial components.
Sensitive: LBR iiwa light machine ...
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Pose information conversion homogeneous transformation matrix programming
function H = KUKA_2_Tm(xyzabc) (KUKA robot)
% [x,y,z,A,B,C] (mm /deg) becomes a 4x4 matrix.
x = xyzabc(1);
y = xyzabc(2);
z = xyzabc(3);
a = xyzabc(4)*pi/180;
...
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The type of robot controller – KUKA robots
The robot manipulator is a device that controls the robot to complete a certain action or operation task according to the instructions and sensing information, it is the heart of the robot, which determines the performance of the robot, and can be divided into two structural types: serial and parallel from the processing method of the robot control algorithm. ...
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The role of KUKA robot dresspack
1. The robot pipeline includes cable harnesses, robot SMB lines, robot communication lines and robot connection lines as communication, power supply cables and optical fibers. The product has excellent properties such as high heat resistance, oil resistance, bending resistance, impact resistance, and insulation.
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KUKA robot KSS drive module upgrade operation
This function can be used to install KSS updates, e.g. from KSS 8.3.0 to KSS 8.3.1. After installing or updating the KUKA system software, the robot control system always performs an initial cold start. We believe that all relevant data should be archived prior to software updates. If you want, you can ...
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The "axis" role of the six-axis tandem robot - KUKA robot
Traditional six-axis industrial robots generally have 6 degrees of freedom, including rotation (S-axis), lower arm (L-axis), upper arm (U-axis), wrist rotation (R-axis), wrist swing (B-axis) and wrist rotation (T-axis). The 6 joints are combined to achieve the 6 degrees of freedom movement at the end.
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Frequently Asked Questions for Industrial Welding – KUKA Robots
What is Robotic Welding?
Robotic welding is the process of using machines to perform industrial welding tasks. The idea of using welding robots in the robotics industry began in the 1980s, when welding robots found their place on the production line. Nowadays, the role of robotics in welding ...
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An introduction to KUKA six-axis robots
KUKA six-axis robot is a joint machine with 6 movable joint axes, similar to a human arm, known as a 6-axis joint robot, 6-axis industrial manipulator or 6-axis industrial robot, which is one of the most common forms of industrial robots in the industrial field today. Suitable for many industrial ...
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KUKA industrial robot applications
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A subsystem of the industrial robot system – KUKA robots
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1. Mechanical structure ...
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Common faults and solutions for KUKA teaching pendant maintenance
1: KUKA Robot Teach Pendant Bad Contact or Partial Ineffective (Replacement Contact Panel)
2: KUKA Robot Teach Pendant does not appear (repair or replace the internal motherboard or LCD screen)
3: KUKA Robot ...
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Coordinate conversion criteria for KUKA robots
Those who have used KUKA robots should know that to indicate the orientation of a robot's Cartesian coordinate system, FRAME/POS/E3POS/E6POS data will be used, where:
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KUKA Robot Load Test Method
1. Install the Load data determination load test software, change the teach pendant language to English, and only recognize English, German and Japanese during the load test, not Chinese.
2. Place the robot in the right direction ...
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Variables and instructions related to the operation of external axes – KUKA robots
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Program example: $ ASYNC_AXIS='b1000'
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KUKA KR40 robot customized protective clothing and dust clothing
The KUKA KR40 robot is an industrial palletizing robot, which is indispensable for the packaging profession due to its fast operation speed and high precision. Therefore, its protection system is also improving day by day, and the use of KUKA KR40 robot protective clothing is a commonly used protection method.
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Top 10 Faults and Solutions for KUKA Robots
In the process of long-term use of KUKA robots, with the increase of operation time, various parts and parts will present various problems due to the influence of many factors such as friction, corrosion, vibration, impact, bumps, etc., so only by dealing with these problems and insisting on the normal operation of the robot can ...
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The Kuka robot sets up a network connection
How do I set up a network connection for my Kuka robot? No matter what method you choose to set up your network connection, the first few steps are the same, so how do we do it?
1. Fulfill the X-start ...
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Obstacle avoidance control of the manipulator – KUKA robots
The kinematic redundancy of freedom of the manipulator means that the manipulator has more degrees of freedom than is required at the end of the manipulator. Kinematic manipulators with redundant degrees of freedom have better functions than manipulators with non-redundant degrees of freedom. For example, a manipulator with non-redundant degrees of freedom has obstacles in the external environment.
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