1. Simple structure and few parts. As a result, the failure rate of parts is low, the performance is reliable, the maintenance is simple, and the required parts are less in stock.
2. Occupies a small area. It is conducive to the layout of the production line in the customer's plant, and can set aside a large warehouse area. The palletizing robot can be set up in a narrow space and can be used effectively.
3. Strong applicability. When the size, volume, shape of the customer's product and the overall size of the pallet change, it only needs to be slightly modified on the touch screen, which will not affect the normal production of the customer. Mechanical palletizer changes are quite cumbersome or even impossible to achieve.
4. Low energy consumption. Usually the power of the mechanical palletizer is about 26KW, while the power of the palletizing robot is about 5KW. Greatly reduce the customer's operating costs.
5. All controls can be operated on the control cabinet screen, and the operation is very simple.
6. Only need to locate the starting point and placement point, and the teaching method is simple and easy to understand.
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Korea Hyundai Heavy Industries Robot - How does welding robot improve the quality of welding?
1. Deoxidation and alloying. In order to compensate for the burned alloy and improve the mechanical properties and physical and chemical properties of the weld, manganese ferroalloy is added to the electrode coating for deoxidation, desulfurization, dephosphorization, dehydrogenation, alloy permeation, etc., so as to ensure the performance of the weld.
Mn + FeO = MnO + Fe ...
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Introduction to the key technology of Korea Hyundai Heavy Industry Robot - arc welding robot
(1) Arc welding robot system optimization and integration technology: The arc welding robot adopts AC servo drive technology and high-precision, high-rigidity RV reducer and harmonic reducer, which has good low-speed stability and high-speed dynamic response, and can realize maintenance-free function.
(2) Coordinated control ...
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Korea Hyundai Heavy Industries Robot - Common failures of welding robots
1. Man-made faults caused by improper operation mainly include damage to the welding torch of the welding robot and improper loading and unloading of the workpiece, which causes the positioner to be deformed with the movement.
2. Faults caused by poor design and manufacturing of peripheral equipment, mainly including: lifting platform switch and cable problems, teaching pendant display part of the components...
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Korea Hyundai Heavy Industries Robot - Classification and application industry of handling robots
Classification of handling robots:
1. Multi-joint robot: flexible action, small inertia of movement, strong versatility, can grasp the workpiece close to the machine base, and can bypass the obstacles between the body and the working machinery to work, with the needs of production, the flexibility of the multi-joint arm, the positioning accuracy ...
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Korea Hyundai Heavy Industries Robot - Programming Skills for Welding Robots
1. In order to reduce welding deformation, choose a reasonable welding sequence. The welding sequence is determined by the length of the walking path of the welding gun.
2. Optimize the welding parameters, make working specimens for welding test and process evaluation, so as to obtain the best welding parameters.
3. Adopt a reasonable positioner...
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Korea Hyundai Heavy Industries Robot - Debugging method of automatic welding robot
1. The undercut may be due to improper selection of welding parameters, the wrong point of view of the welding gun or the orientation of the welding gun, and the welding parameters can be appropriately adjusted to change the welding parameters, and the welding gun posture of the automatic welding robot and the relative orientation of the welding gun and the workpiece can be adjusted.
2. The welding deviation may be welded.
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Features of Korea Hyundai Heavy Industry Robot - Arc Welding Robot
1. Stabilize and improve the welding quality to ensure its uniformity. When using robot welding, the welding parameters of each weld are constant, and the quality of the weld is less affected by human factors, which reduces the requirements for the operation technology of workers, so the welding quality is stable. And when manual welding ...
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Korea Hyundai Heavy Industries Robot - Maintenance of welding robots
One. Daily inspection and maintenance
1. Wire feeding mechanism. Including whether the wire feeding force distance is normal, whether the wire feeding conduit is damaged, and whether there is an abnormal alarm. 2. Whether the gas flow rate is normal. 3. Whether the welding torch safety protection system is normal. (It is forbidden to close the welding torch safety protection work) 4. The water circulation system works ...
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Korea Hyundai Heavy Industry Robot - What are the control methods of industrial robots?
1. Point control mode (PTP)
This control method only controls the pose of the industrial robot end-effector at certain discrete points in the workspace. In the control, the industrial robot only requires to be able to move quickly and accurately between adjacent points, and there is no trace of the target point.
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Korea Hyundai Heavy Industry Robot - Common faults and solutions of spot welding robots
1. Fault phenomenon:
The robot is out of control, the welding tong collides with the fixture and the six axes inserted into the fixture continue to rotate, resulting in the deformation of the welding tong and the oil leakage at the flange at the end of the six axes and the reducer.
2. Preliminary prediction of the cause of the failure:
(1) The end flange or reducer is damaged. ...
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Korea Hyundai Heavy Industries Robot - Palletizing Robot Operation Precautions
(1) Close the main switch of the power supply of the palletizer (on the door of the control cabinet), all switches in the electric cabinet are opened, and the emergency stop indicator light on the operation panel is on at this time.
(2) Open the main air source valve and release the stagnant water in the main air source valve of the palletizer, and add sufficient empty pallets to the pallet warehouse.
③ ...
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Korea Hyundai Heavy Industries Robot - Common defects of welding robots
The weld is not fully penetrated
Incomplete weld penetration is one of the common defects in robotic welding. When this happens, the depth of the weld is not enough, which leads to a decrease in the strength of the weld. There can be a variety of reasons why a weld is not fully penetrated, such as insufficient heat input or incorrect welding parameters. ...
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Korea Hyundai Heavy Industry Robot - Welding robot uses the advantages of electric servo spot welding tongs
1. The welding cycle of each solder joint can be greatly reduced, because the opening degree of the welding tong is precisely controlled by the robot, and the welding tong can start to close during the movement process between the points of the robot; And after a little bit, the welding tong is opened, and the robot can be displaced at the same time, without having to wait ...
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What are the common failures of Korea Hyundai Heavy Industries Robot - Automatic Welding Robot?
1. Failure of the operating system. That is, the soft fault of the automatic welding robot, often data loss or the operating system can not be started, the automatic welding robot has a protection function, can send an alarm signal to the fault source, only need to repair the fault according to the alarm reminder, in case the data ...
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Analysis of electrical parameters of Korea Hyundai Heavy Industry Robot - arc welding robot
Effect of changes in electrical parameters of welding on the quality of welding:
1. Welding current
When the welding current increases (other conditions remain unchanged), the penetration depth and residual height of the weld increase, and the melting width remains unchanged (or slightly increases) for the following reasons:
(1) When the current increases, the arc on the workpiece ...
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What are the key technologies of Korea Hyundai Heavy Industry Robot - arc welding robot?
(1) Arc welding robot system optimization and integration technology. The arc welding robot adopts AC servo drive technology and high-precision, high-rigidity RV reducer and harmonic reducer, which has good low-speed stability and high-speed dynamic response, and can achieve maintenance-free function.
(2) Coordinated control ...
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Maintenance and treatment methods of modern robot teach pendants in Korea
What is the reason for the blurred screen of the modern robot teach pendant?
1. Check whether the connection between the LCD screen of the modern robot teach pendant and the teach pendant is loose. It is a common phenomenon that poor contact leads to "clutter" and "noise" shaped screens.
2. Check the quality of the teach pendant. If it is replaced by the ...
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Korea Hyundai Heavy Industries Robot - Introduction to the advantages and disadvantages of industrial palletizing robots
Advantages of palletizing robots:
1. High productivity
Productivity is improved with the help of functions, structures, and special tools that optimize the use of handling and palletizing. Fast and large action scale, make a great contribution to the progress of production function, the selection of hollow structure to avoid gripper cable problems, handling ...
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What are the disadvantages of Korea Hyundai Heavy Industry Robot - Arc Welding Robot?
(1) Welding deviation problem: it may be that the welding position is incorrect or there is a problem when the welding gun is found. In this case, it is necessary to consider whether the TCP (welding torch center point position) is accurate and adjust it. If this situation occurs frequently, it is necessary to check the zero position of each axis of the robot and re-calibrate the zero ...
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Korea Hyundai Heavy Industry Robot - Analysis of common fault types of welding robots
1. Hardware failure
The hardware part of the welding robot workstation is mainly composed of the robot body, the control cabinet, the welding power supply, the peripheral equipment and various lines.
The hardware failure of the welding robot workstation is mainly caused by the loss of electrical components such as relays, switches, fuses, etc.
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