(1) Arc welding robot system optimization and integration technology. The arc welding robot adopts AC servo drive technology and high-precision, high-rigidity RV reducer and harmonic reducer, which has good low-speed stability and high-speed dynamic response, and can achieve maintenance-free function.
(2) Coordinated control technology. Controlling the coordinated movement of multiple robots can not only maintain the relative attitude of the welding gun and the workpiece to meet the requirements of the welding process, but also avoid the collision of the welding gun and the workpiece.
(3) Accurate weld trajectory tracking technology. Combined with the advantages of the offline working mode of laser sensor and vision sensor, the laser sensor is used to realize the weld tracking in the welding process, improve the flexibility and adaptability of the welding robot to weld complex workpieces, combine the offline observation of the visual sensor to obtain the residual deviation of the weld tracking, obtain the compensation data based on the deviation statistics and correct the robot motion trajectory, and obtain the best welding quality under various working conditions.
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Introduction to the characteristics of Korea's Hyundai Heavy Industry Robot - Palletizing Robot
1. Simple structure and few parts. As a result, the failure rate of parts is low, the performance is reliable, the maintenance is simple, and the required parts are less in stock.
2. Occupies a small area. It is conducive to the layout of the production line in the customer's plant, and can set aside a large warehouse area. The palletizing robot can be set ...
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Korea Hyundai Heavy Industries Robot - Daily maintenance method of palletizing robot
1. Before each operation of the palletizing system, the operator should check to see if there are loose screws, whether there is circuit aging, whether the connection file is slipped, whether the belt is cracked, etc., and solve them immediately to prevent failures during operation.
2. Timely ...
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Analysis of electrical parameters of Korea Hyundai Heavy Industry Robot - arc welding robot
Effect of changes in electrical parameters of welding on the quality of welding:
1. Welding current
When the welding current increases (other conditions remain unchanged), the penetration depth and residual height of the weld increase, and the melting width remains unchanged (or slightly increases) for the following reasons:
(1) When the current increases, the arc on the workpiece ...
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Hyundai/HYUNDAI Robot – What are the advantages of handling robots?
A conveyor robot is an industrial robot that can perform automated transportation operations. With the development of the logistics and warehousing industry in recent years, as well as the advancement of intelligent skills, the handling robot has been greatly improved in terms of skills, and it has gradually been implemented and recognized in the warehousing and logistics industry. So, did you know ...
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Korea Hyundai Heavy Industries Robot - Maintenance of welding robots
One. Daily inspection and maintenance
1. Wire feeding mechanism. Including whether the wire feeding force distance is normal, whether the wire feeding conduit is damaged, and whether there is an abnormal alarm. 2. Whether the gas flow rate is normal. 3. Whether the welding torch safety protection system is normal. (It is forbidden to close the welding torch safety protection work) 4. The water circulation system works ...
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Korea Hyundai Heavy Industries Robot - Programming Method for Welding Robot
1. Teaching programming
Teaching programming refers to the operator using the teaching board to move the robot terminal welding gun to manually track the weld, record the weld trajectory and welding process parameters in time, and the robot reproduces the welding process point by point according to the recorded information.
Features of teach-in programming:
This...
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Korea Hyundai Heavy Industries Robot - the main application area of welding robots
1. Mechanical production
With the intensification of the welding task of the mechanical production operation, the welding operation has poor working conditions, the heat radiation is large, and it is a dangerous operation, and there are many large-scale equipment in the mechanical production, which also increases the difficulty of welding, and the welding robot ...
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Korea Hyundai Heavy Industries Robot - a common welding technology for welding robots
1. Welding robot weld seam tracking technology
In the welding process of the welding robot, the welding torch deviates from the weld due to the influence of various factors such as strong arc radiation, high temperature, smoke and dust, sputtering, groove conditions, machining errors, fixture accuracy, surface state and thermal deformation of the workpiece. Weld...
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What are the process parameters of Korea Hyundai Heavy Industries Robot - Welding Robot Welding
1. Number of joints. The number of joints can also be called degrees of freedom, which is an important indicator of the flexibility of the robot. Generally speaking, the robot workspace can reach three degrees of freedom, but welding not only needs to reach a certain position in the space, but also needs to ensure the spatial attitude of the welding gun.
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Korea Hyundai Heavy Industry Robot - Application Introduction and Characteristics of Spot Welding Robot
Welding robot is an industrial robot engaged in welding (including cutting and spraying), which mainly includes two parts: robot and welding equipment. Among them, the welding robot is composed of the robot body and the control cabinet (hardware and software); The welding equipment, taking arc welding and spot welding as an example, is determined by the welding power supply ( ...
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Weekly inspection and maintenance of Korea Hyundai Heavy Industries Robot - Spot Welding Robot
1) Scrub the axes of the robot;
2) Check the accuracy of TCP;
3) Check the oil level of the residue cleaned;
4) Check whether the zero position of each axis of the robot is accurate;
5) Clean the filter screen behind the water tank of the welding machine;
6) Clean the filter at the compressed air intake;
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Korea Hyundai Heavy Industries Robot - How to choose a positioner for welding robots?
1. Improve the accessibility of welds.
2. It is particularly important to make the weld in the position of flat welding, especially when welding the weld of critical thickness.
3. When welding thin plates, the welding speed can be increased through displacement, and vertical welding can also be realized.
4. Machine ...
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Features of Korea Hyundai Heavy Industry Robot - Arc Welding Robot
1. Stabilize and improve the welding quality to ensure its uniformity. When using robot welding, the welding parameters of each weld are constant, and the quality of the weld is less affected by human factors, which reduces the requirements for the operation technology of workers, so the welding quality is stable. And when manual welding ...
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Performance characteristics of Korea Hyundai Heavy Industries Robot - palletizing robot
Under the wave of intelligent manufacturing in the development of science and technology, the production mode of replacing people with machines has gradually appeared in the production lines of major factories. At the same time, many factories are facing the problem of difficulty in recruiting workers and high labor costs, so the palletizer replaces manual work to accelerate and appear in major production enterprises in many directions.
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Introduction to the advantages of Korea Hyundai Heavy Industry Robot - welding robot
1) Stabilize and improve the welding quality, and reflect the welding quality in the form of numerical values;
2) improve labor productivity;
3) Improve the labor intensity of workers and work in harmful environments;
4) reduce the requirements for workers' operation technology;
5) Shorten ...
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The operation process of Korea Hyundai Heavy Industries Robot - spot welding robot
1. Ensure that the water and electricity are complete, and ensure that the alarm of the safety door and grating is lifted.
2. In the manual state of the robot, move the robot cursor to the alarm bar and press All to confirm that the welding enable is on (the blue button in the lower left corner of the teaching box screen is not crossed). ...
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Korea Hyundai Heavy Industries Robot - Industrial Robot Control System Classification
1. Program control system: apply a certain regular control effect to each degree of freedom, and the robot can achieve the required space trajectory.
2. Adaptive control system: when the external conditions change, in order to ensure the required quality or in order to improve the control with the accumulation of experience...
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Korea Hyundai Heavy Industries Robot - Debugging method of automatic welding robot
1. The undercut may be due to improper selection of welding parameters, the wrong point of view of the welding gun or the orientation of the welding gun, and the welding parameters can be appropriately adjusted to change the welding parameters, and the welding gun posture of the automatic welding robot and the relative orientation of the welding gun and the workpiece can be adjusted.
2. The welding deviation may be welded.
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Korea Hyundai Heavy Industries Robot - Common system failures of welding robots during the welding process
1. Collision of guns: It may be due to the deviation of the workpiece assembly or the inaccuracy of the TCP of the welding gun, you can check the assembly situation or correct the TCP of the welding gun.
2. If there is an arc fault, the arc cannot be initiated: it may be due to the fact that the welding wire does not touch the workpiece or the process parameters are too small.
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Korea Hyundai Heavy Industries Robot - Maintenance of Spot Welding Robot
The maintenance of spot welding robots can be roughly divided into four steps, namely cleaning, inspection, adjustment, and inspection.
In the daily maintenance process, prevention is the main thing, which can not affect the normal operation of the welding robot and reduce the economic loss of the enterprise.
clean
Refers to the point ...
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