What are the common failures of Korea Hyundai Heavy Industries Robot - Automatic Welding Robot?

With the progress of science and technology and the continuous development of AI intelligence and the new crown pneumonia epidemic, Hyundai recently released the latest robot DAL-e, the DAL-e robot with AI artificial intelligence, has gone to the exhibition to practice and entertain work, and collect data from it to learn and grow, together through voice and touch, but also ...

1. Welding speed. Welding speed needs to match the welding quality, if the welding speed is too fast, it will affect the welding quality, easy to appear welding deviation, less welding, missing welding and other welding defects, the welding speed is too slow, it will affect the product production process, welding speed is an important indicator to determine the welding efficiency. ...

Workstations (Units) If the workpiece does not need to be dislocated during the entire welding process, the workpiece can be positioned on the table with a fixture, which is the simplest system. However, in actual production, more workpieces need to be dislocated during welding, so that the weld is in a better position.

1. Welding deviation problem: It may be caused by incorrect welding position or problems when looking for the welding gun. At this time, it is necessary to consider whether the position of the center point of the welding torch is accurate and adjust. If this happens often, it is necessary to check the zero position of each axis of the welding robot and recalibrate ...

1. Generally, when performing precision welding, the electrode rod needs to be adjusted to the corresponding position first, so that the motor can just touch the weldment, and the welding robot is the same. In addition, the electrode arms need to be balanced with each other to achieve good welding quality. ...

1. Choose to match their own production line, each manufacturer's production line speed and workpiece matching degree are different, users determine their own needs, what they want, what kind of manufacturer recommends what is suitable, and choose the right automatic argon arc welding robot to ensure the welding of solder joints.

1. Adjust the welding current Welding current is the circuit current flowing through the welding rod and welding wire during welding, when setting the welding current, it is necessary to refer to the specifications of the weld and the penetration depth and width, the welding current is too large or too small will affect the welding quality, and the welding current is too large.

Classification of handling robots: 1. Multi-joint robot: flexible action, small inertia of movement, strong versatility, can grasp the workpiece close to the machine base, and can bypass the obstacles between the body and the working machinery to work, with the needs of production, the flexibility of the multi-joint arm, the positioning accuracy ...

Welding robot is an industrial robot engaged in welding (including cutting and spraying), which mainly includes two parts: robot and welding equipment. Among them, the welding robot is composed of the robot body and the control cabinet (hardware and software); The welding equipment, taking arc welding and spot welding as an example, is determined by the welding power supply ( ...

1. Turn on the machine. The operator turns on the power switch "ON" on the control cabinet and adjusts the operating mode to "TEACH" → "Teach-in mode". 2. Welding program editing. Enter the program editing state: first create a new program on the main menu, display the new program ...

1. The finished box is automatically stacked in a reasonable place through the robot, which is convenient for the forklift to be transported to the material storage area. 2. It can freely set the number of layers, columns, rows, and the interconnection between each line and each pallet of material palletizing 3. Full Chinese operation interface, simple and fast operation ...

(1) Arc welding robot system optimization and integration technology. The arc welding robot adopts AC servo drive technology and high-precision, high-rigidity RV reducer and harmonic reducer, which has good low-speed stability and high-speed dynamic response, and can achieve maintenance-free function. (2) Coordinated control ...

(1) Welding deviation problem: it may be that the welding position is incorrect or there is a problem when the welding gun is found. In this case, it is necessary to consider whether the TCP (welding torch center point position) is accurate and adjust it. If this situation occurs frequently, it is necessary to check the zero position of each axis of the robot and re-calibrate the zero ...

1. The welding cycle of each solder joint can be greatly reduced, because the opening degree of the welding tong is precisely controlled by the robot, and the welding tong can start to close during the movement process between the points of the robot; And after a little bit, the welding tong is opened, and the robot can be displaced at the same time, without having to wait ...

1. Hardware failure The hardware part of the welding robot workstation is mainly composed of the robot body, the control cabinet, the welding power supply, the peripheral equipment and various lines. The hardware failure of the welding robot workstation is mainly caused by the loss of electrical components such as relays, switches, fuses, etc.

1. The structure of the conveyor belt feeding at the front end of the claw of the palletizing robot generally has a national standard for the roller conveyor belt for bag grabbing, and it is necessary to adopt a standard interface, and for the belt conveyor belt, it is necessary to consider how to achieve it. 2. The selection of the palletizing robot model, the load capacity of the robot ...

1. Improve the accessibility of welds. 2. It is particularly important to make the weld in the position of flat welding, especially when welding the weld of critical thickness. 3. When welding thin plates, the welding speed can be increased through displacement, and vertical welding can also be realized. 4. Machine ...

(1) Arc welding robot system optimization and integration technology: The arc welding robot adopts AC servo drive technology and high-precision, high-rigidity RV reducer and harmonic reducer, which has good low-speed stability and high-speed dynamic response, and can realize maintenance-free function. (2) Coordinated control ...

1. Welding robot weld seam tracking technology In the welding process of the welding robot, the welding torch deviates from the weld due to the influence of various factors such as strong arc radiation, high temperature, smoke and dust, sputtering, groove conditions, machining errors, fixture accuracy, surface state and thermal deformation of the workpiece. Weld...

(1) Open modular control system architecture: using distributed CPU computer structure, divided into robot controller (RC), motion controller (MC), optoelectronic isolation I/O control board, sensor processing board and programming teaching box, etc. The Robot Controller (RC) and the programmed teaching pendant are connected via a string...