(1) Welding deviation problem: it may be that the welding position is incorrect or there is a problem when the welding gun is found. In this case, it is necessary to consider whether the TCP (welding torch center point position) is accurate and adjust it. If this situation occurs frequently, it is necessary to check the zero position of each axis of the robot and re-calibrate it to correct.
(2) Undercut problem: it may be due to improper selection of welding parameters, wrong welding gun angle or welding torch position, which can be adjusted appropriately.
(3) Porosity problems: it may be that the gas protection is poor, the primer of the workpiece is too thick or the protective gas is not dry enough, and it can be dealt with by adjusting accordingly.
(4) Excessive spatter: It may be due to improper selection of welding parameters, gas composition or too long extension length of the welding wire, the size of the machine power can be appropriately adjusted to change the welding parameters, the gas ratio instrument can be adjusted to adjust the proportion of mixed gas, and the relative position of the welding gun and the workpiece can be adjusted.
(5) An arc pit is formed after cooling at the end of the weld: the buried arc pit function can be added to the working step when programmable, and it can be filled.
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How many welding methods are there for Korea Hyundai Heavy Industry Robot - Arc Welding Robot?
1. Gas arc welding:
Argon arc welding, which uses argon as the shielding gas in the welding area, and carbon dioxide shielded welding, which uses carbon dioxide as the shielding gas in the welding, are all gas-shielded arc welding.
The basic principle is that when welding with an electric arc as a heat source, ...
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What are the key technologies of Korea Hyundai Heavy Industry Robot - arc welding robot?
(1) Arc welding robot system optimization and integration technology. The arc welding robot adopts AC servo drive technology and high-precision, high-rigidity RV reducer and harmonic reducer, which has good low-speed stability and high-speed dynamic response, and can achieve maintenance-free function.
(2) Coordinated control ...
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Korea Hyundai Heavy Industries Robot - Maintenance of Spot Welding Robot
The maintenance of spot welding robots can be roughly divided into four steps, namely cleaning, inspection, adjustment, and inspection.
In the daily maintenance process, prevention is the main thing, which can not affect the normal operation of the welding robot and reduce the economic loss of the enterprise.
clean
Refers to the point ...
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Korea Hyundai Heavy Industry Robot - Application Introduction and Characteristics of Spot Welding Robot
Welding robot is an industrial robot engaged in welding (including cutting and spraying), which mainly includes two parts: robot and welding equipment. Among them, the welding robot is composed of the robot body and the control cabinet (hardware and software); The welding equipment, taking arc welding and spot welding as an example, is determined by the welding power supply ( ...
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What are the advantages of Korea Hyundai Heavy Industry Robot - Robot Welding Tong?
(1) It can improve the welding quality and ensure the stability of the welding quality. For electric welding, although the welding parameters have been set in advance during manual welding, during manual welding, the different position of the solder joint and the angle of the welding tong will affect the welding quality and uniformity of the solder joint.
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Korea Hyundai Heavy Industries Robot - How to choose a positioner for welding robots?
1. Improve the accessibility of welds.
2. It is particularly important to make the weld in the position of flat welding, especially when welding the weld of critical thickness.
3. When welding thin plates, the welding speed can be increased through displacement, and vertical welding can also be realized.
4. Machine ...
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Korea Hyundai Heavy Industries Robot - Method for adjusting welding parameters of welding robots
1. Adjust the welding current
Welding current is the circuit current flowing through the welding rod and welding wire during welding, when setting the welding current, it is necessary to refer to the specifications of the weld and the penetration depth and width, the welding current is too large or too small will affect the welding quality, and the welding current is too large.
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Korea Hyundai Heavy Industry Robot - Analysis of common fault types of welding robots
1. Hardware failure
The hardware part of the welding robot workstation is mainly composed of the robot body, the control cabinet, the welding power supply, the peripheral equipment and various lines.
The hardware failure of the welding robot workstation is mainly caused by the loss of electrical components such as relays, switches, fuses, etc.
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Korea Hyundai Heavy Industries Robot - the main noun term for industrial robots
1) A manipulator can also be referred to as a manipulator. It is a mechanical device that has a similar function as a human arm and can grasp and place objects or perform other operations in space.
2) Actuator A power device that converts electrical or fluid energy into mechanical energy
3) Knot ...
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Keenon Intelligent and Korea Hyundai Robotics officially announced a strategic cooperation
Recently, the IFS International Franchise Exhibition was grandly opened at the World Trade Center in Seoul, Korea. At the exhibition site, Keenon Intelligent and Korea Hyundai Robotics officially announced a strategic cooperation, and the two parties will work together to help the intelligent transformation of Korea restaurants and hotels in multiple scenarios and reduce labor costs.
At...
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What are the process parameters of Korea Hyundai Heavy Industries Robot - Welding Robot Welding
1. Number of joints. The number of joints can also be called degrees of freedom, which is an important indicator of the flexibility of the robot. Generally speaking, the robot workspace can reach three degrees of freedom, but welding not only needs to reach a certain position in the space, but also needs to ensure the spatial attitude of the welding gun.
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Korea Hyundai Heavy Industry Robot - The difference between spot welding robot and arc welding robot
The welding robot is composed of a robot and welding equipment, and the robot is composed of a body and a control cabinet. Welding robots can be divided into spot welding robots and arc welding robots, what is the difference between the two? Let me walk you through them:
1. The characteristics of spot welding robots
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What are the operation steps of precision welding of Korea Hyundai Heavy Industries Robot - Intelligent Welding Robot
1. Generally, when performing precision welding, the electrode rod needs to be adjusted to the corresponding position first, so that the motor can just touch the weldment, and the welding robot is the same. In addition, the electrode arms need to be balanced with each other to achieve good welding quality.
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Features of Korea Hyundai Heavy Industry Robot - Arc Welding Robot
1. Stabilize and improve the welding quality to ensure its uniformity. When using robot welding, the welding parameters of each weld are constant, and the quality of the weld is less affected by human factors, which reduces the requirements for the operation technology of workers, so the welding quality is stable. And when manual welding ...
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Korea Hyundai Heavy Industries Robot - Operation Process of Welding Robot
1. Programming work: Technicians need to program the welding robot, construct the motion trajectory and welding torch attitude in the programming software, set the welding point according to the drawings of the workpiece, and input it into the control system after programming for operation.
2. Boot operation, ...
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Korea Hyundai Heavy Industries Robot - Daily maintenance method of palletizing robot
1. Before each operation of the palletizing system, the operator should check to see if there are loose screws, whether there is circuit aging, whether the connection file is slipped, whether the belt is cracked, etc., and solve them immediately to prevent failures during operation.
2. Timely ...
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Korea Hyundai Heavy Industries Robot - Welding application of welding robot
Workstations (Units)
If the workpiece does not need to be dislocated during the entire welding process, the workpiece can be positioned on the table with a fixture, which is the simplest system. However, in actual production, more workpieces need to be dislocated during welding, so that the weld is in a better position.
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Korea Hyundai Heavy Industries Robot - three types of gas shielded welding of arc welding robots
1. MIG welding (MIG/MAG arc welding):
This welding method uses the continuously fed welding wire and the burning arc between the workpiece as a heat source, and the gas sprayed by the torch nozzle protects the arc for welding. The inert gas is generally argon.
2. TIG welding (inert ...
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The DAL-e robot developed by Hyundai has been stationed in the exhibition room for practice
With the progress of science and technology and the continuous development of AI intelligence and the new crown pneumonia epidemic, Hyundai recently released the latest robot DAL-e, the DAL-e robot with AI artificial intelligence, has gone to the exhibition to practice and entertain work, and collect data from it to learn and grow, together through voice and touch, but also ...
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Korea Hyundai Heavy Industries Robot - The specific operation process of welding robots
1. Turn on the machine. The operator turns on the power switch "ON" on the control cabinet and adjusts the operating mode to "TEACH" → "Teach-in mode".
2. Welding program editing. Enter the program editing state: first create a new program on the main menu, display the new program ...
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