First, the welding robot is viewed and protected
1. Wire feeding organization. Including whether the wire feeding force is normal, whether the wire feeding tube is damaged, and whether there is an abnormal alarm.
2. Is the airflow normal?
3. Is the torch safety protection system normal? (It is forbidden to close the welding torch safety protection operation)
4. Whether the water circulation system is operating normally.
5. Test TCP (advocate preparation test program, run after each shift)
Second, the welding robot is viewed and protected weekly
1. Wipe the robot's shaft.
2. Check the accuracy of TCP.
3. Check the oil level of the residue.
4. Check whether the zero position of each axis of the robot is accurate.
5. Clean the filter behind the oil tank of the welder.
6. Clean the filter at the inlet of the compressed air.
7. Clean the impurities at the torch nozzle to avoid blocking the water circulation.
8. Clean the wire feeding tissue, including wire feed wheel, crimping wheel and inner wire tube.
9. Check the hose bundle and guidewire hose for damage and breakage. (It is advisable to remove the entire hose bundle and clean it with compressed air.) ）
10. Check whether the torch safety protection system is normal, and whether the external emergency abort button is normal.
3. Welding robots are viewed and protected on a monthly basis
1. Lubricate the shaft of the robot. Of these, shafts 1 to 6 are white with lubrication. Oil number 86E006.
2. RP positioner and red grease nipple on RTS rail with butter. Oil number: 86K007
3. Blue grease and gray conductive grease on the RP positioner. Oil number: 86K004
4. Wire feeding needle roller bearing with lubricating oil. (Able to use a small amount of butter)
5. Clean the gun unit and fill it with air motor lubricant. (normal oil is possible)
6. Clean the control cabinet and welder with compressed air.
7. Check the cooling water level of the oil tank of the welding machine, and replenish the coolant in time (pure water plus a little industrial alcohol)
8. Complete all items reviewed each week, except for assignments from 1-8.
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