Preparation of special welding processes
Compile the special welding process for the welding robot, and carry out strict process regulations on the part size, weld groove and assembly size when programming. Generally, the dimensional tolerance of parts and grooves is controlled at ±0.8mm, and the assembly dimensional error is controlled within ±1.5mm, and the probability of welding defects such as porosity and undercut in the weld can be greatly reduced.
Accuracy is guaranteed with auxiliary equipment
The assembly tooling with high precision is used to improve the assembly accuracy of the weldment. The welding positioner can drag the weldment to the welding range of the welding gun, which can reduce the distance between the weld and the welding gun, which is conducive to the welding torch to lower the just right welding material to fill the weld to ensure that the weld is beautiful and firm.
Welding robot load capacity
If the weight of the weldment is controlled within the load capacity of the welding robot, the welding robotic arm can stabilize the welding quality while ensuring flexibility, and the robotic arm can also achieve accurate welding in the process of swinging.
Keep the device clean and clean
The weld should be kept clean and clean, and before welding, it should be ensured that there is no oil, rust, welding slag, cutting slag and other sundries, and a weldable primer is allowed. Otherwise, the success rate of arc striking will be affected. Positioning welding is changed from electrode welding to gas shielded welding, and the spot welding part is polished at the same time to avoid the residual slag shell or porosity due to positioning welding, so as to avoid the instability of the arc and even the generation of spatter.
Multi-layer multi-track welding
Multi-layer multi-pass welding is to deposit more than two layers of weld layers to complete the welding of the whole weld, so that in the process of repeated operation, the heat input is smaller, which can reduce the incidence of welding defects and ensure accuracy in repeated activities.
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Arc welding robot system composition
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