Under the wave of intelligent manufacturing in the development of science and technology, the production mode of replacing people with machines has gradually appeared in the production lines of major factories. At the same time, many factories are facing the problem of difficulty in recruiting workers and high labor costs, so palletizers replace manual operations to accelerate and appear in major production enterprises in many directions.
Robot palletizing system is a professional automatic handling and palletizing equipment, replacing manual handling and palletizing, which can quickly improve the company's production efficiency and output in production, and at the same time reduce errors caused by manual handling. The system is composed of a four-axis palletizing robot, a gripper, a conveyor roller table, a security system, etc., and the types of packaging that can be adapted include cartons, bags, filling, turnover boxes, bottles, etc.
Performance characteristics of palletizing robot:
1. Strong reliability and long uptime
The robot is robust, uses a small number of parts, is highly reliable, and has long maintenance intervals.
2. Fast speed and short operation cycle time
ABB's unique motion control technology optimizes the acceleration and deceleration performance of the robot and shortens the robot's working cycle time.
3. High precision, stable quality of parts production
It has accurate trajectory accuracy and repeatability accuracy. And in the long-term working state, the high precision of the robot is not affected in any way, ensuring the stability of the production quality of parts.
4. High power and wide range of application
THE LOAD CAN REACH 700KG, AND THE WORKING EFFICIENCY CAN REACH 1200 TIMES/HOUR.
5. Sturdy and durable, suitable for harsh production environment.
Made of high-strength materials, the arms are mechanically balanced and can be used in harsh production environments.
6. Versatility, flexible integration and production, all models can be installed upside down.
7. Easy to operate
The teaching pendant provides a friendly human-computer dialogue window, the interface is simple and elegant, and the display and monitoring information is rich.
8. Cost-effective
The motors, drives, and control systems required for the robot are all independently developed and produced by our company, which can greatly reduce costs.
9. Strong reliability
The robot uses a built-in service information system to monitor its own movements and loads and optimize service demand, allowing it to work for longer periods of time.
10. Superior safety performance
Advanced motion control and collision detection avoids the risk of damage to the tool or workpiece.
The palletizing robot has a high-strength and high-rigidity mechanical structure, which can easily handle overweight items, and the new servo technology makes the robot's movement faster and smoother. Under the condition of full speed and heavy load, it still has a repeatability accuracy of ±0.5mm.
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Korea Hyundai Heavy Industry Robot - Characteristics and Applications of Handling and Palletizing Robot
The main characteristics of the handling and palletizing robot are:
First, it can carry out high-precision packaging operations
After the integration of palletizing robots and other equipment, the original tedious packaging operation can be completed by robots, which saves a lot of labor for the enterprise and makes the enterprise modern.
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Korea Hyundai Heavy Industries Robot - Classification and application industry of handling robots
Classification of handling robots:
1. Multi-joint robot: flexible action, small inertia of movement, strong versatility, can grasp the workpiece close to the machine base, and can bypass the obstacles between the body and the working machinery to work, with the needs of production, the flexibility of the multi-joint arm, the positioning accuracy ...
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Features of Korea Hyundai Heavy Industry Robot - Arc Welding Robot
1. Stabilize and improve the welding quality to ensure its uniformity. When using robot welding, the welding parameters of each weld are constant, and the quality of the weld is less affected by human factors, which reduces the requirements for the operation technology of workers, so the welding quality is stable. And when manual welding ...
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Korea Hyundai Heavy Industry Robot - Arc welding characteristics of welding robot
Basic functions
The arc welding process is much more complex than the spot welding process, and the tool center point (TCP), that is, the movement trajectory of the wire end, the attitude of the welding gun, and the welding parameters all require precise control. Therefore, in addition to the general functions described above, the arc welding robot must also have a ...
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Korea Hyundai Heavy Industries Robot - Maintenance of welding robots
One. Daily inspection and maintenance
1. Wire feeding mechanism. Including whether the wire feeding force distance is normal, whether the wire feeding conduit is damaged, and whether there is an abnormal alarm. 2. Whether the gas flow rate is normal. 3. Whether the welding torch safety protection system is normal. (It is forbidden to close the welding torch safety protection work) 4. The water circulation system works ...
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Korea Hyundai Heavy Industries Robot - Welding application of welding robot
Workstations (Units)
If the workpiece does not need to be dislocated during the entire welding process, the workpiece can be positioned on the table with a fixture, which is the simplest system. However, in actual production, more workpieces need to be dislocated during welding, so that the weld is in a better position.
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Technical characteristics of Korea Hyundai Heavy Industry Robot - spot welding robot
(1) The technology is comprehensive, and the complete set of industrial robot and automation technology concentrates and integrates a number of disciplines, involving a number of technical fields, including industrial robot control technology, robot dynamics and simulation, robot construction finite element analysis, laser processing technology, modular program design...
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Korea Hyundai Heavy Industry Robot - Welding robot uses the advantages of electric servo spot welding tongs
1. The welding cycle of each solder joint can be greatly reduced, because the opening degree of the welding tong is precisely controlled by the robot, and the welding tong can start to close during the movement process between the points of the robot; And after a little bit, the welding tong is opened, and the robot can be displaced at the same time, without having to wait ...
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Introduction to the advantages of Korea Hyundai Heavy Industry Robot - welding robot
1) Stabilize and improve the welding quality, and reflect the welding quality in the form of numerical values;
2) improve labor productivity;
3) Improve the labor intensity of workers and work in harmful environments;
4) reduce the requirements for workers' operation technology;
5) Shorten ...
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Korea Hyundai Heavy Industries Robot - Advantages of Column Robot Palletizer
1. High work efficiency
The column robot palletizer grabs 300-400 times per hour, and you can choose between single and double claw hands, and the speed and quality are much higher than manual labor.
2. High operation accuracy and large working range.
The column robot palletizer occupies a small area, and the action ...
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Korea Hyundai Heavy Industry Robot - Common faults and treatment methods of arc welding robots
1. Welding deviation problem: It may be caused by incorrect welding position or problems when looking for the welding gun. At this time, it is necessary to consider whether the position of the center point of the welding torch is accurate and adjust. If this happens often, it is necessary to check the zero position of each axis of the welding robot and recalibrate ...
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What are the advantages of Korea Hyundai Heavy Industry Robot - Welding Robot?
1) Stabilize and improve the welding quality, and reflect the welding quality in the form of numerical values;
2) improve labor productivity;
3) Improve the labor intensity of workers and work in harmful environments;
4) reduce the requirements for workers' operation technology;
5) Shorten ...
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Korea Hyundai Heavy Industries Robot - Common defects of welding robots
The weld is not fully penetrated
Incomplete weld penetration is one of the common defects in robotic welding. When this happens, the depth of the weld is not enough, which leads to a decrease in the strength of the weld. There can be a variety of reasons why a weld is not fully penetrated, such as insufficient heat input or incorrect welding parameters. ...
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What are the advantages of Korea Hyundai Heavy Industry Robot - Arc Welding Robot?
1. Support for multiple tools: Slim robots ranging from 700mm to 3120mm provide the highest payload capacity in their class, enabling manufacturers to utilize a range of sensors and torches to optimize welding accuracy to improve product quality.
2. Provide flexible ...
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Korea Hyundai Heavy Industries Robot - Analysis of the causes of welding robot failure
1. The battery of the data storage on the robot encoder is not electric or has been damaged and disassembled, and the battery installation box of the pulse data storage of the encoder is disassembled, and the voltage of each battery of the battery box is measured, which is below 1.4V, and the battery voltage is obviously low.
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Korea Hyundai Heavy Industries Robot - What are the benefits of welding robots for enterprises
(1) Welding robots improve production efficiency
Everyone knows that the welding robot has a short response time and fast action. The welding speed is 60-3000px/min, which is much faster than traditional manual welding. The welding robot can work continuously during operation, but the traditional welder cannot ...
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What are the operation steps of precision welding of Korea Hyundai Heavy Industries Robot - Intelligent Welding Robot
1. Generally, when performing precision welding, the electrode rod needs to be adjusted to the corresponding position first, so that the motor can just touch the weldment, and the welding robot is the same. In addition, the electrode arms need to be balanced with each other to achieve good welding quality.
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Features of Korea's Hyundai Heavy Industry Robot - TIG Welding Robot
Each manufacturer of argon arc welding robot has its own specific supporting welding equipment, and the corresponding interface board has been inserted in these welding equipment, so there is no additional interface box in the arc welding robot system. It should be noted that during the TIG welding robot work cycle, ...
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What are the advantages of Korea Hyundai Heavy Industry Robot - Column Yard Box Robot?
1. It can replace manual work in harsh environments such as danger, low temperature, high heat, etc., and reduce labor costs.
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Introduction to the core module of Korea Hyundai Heavy Industry Robot - arc welding robot system
The robot itself
The six-joint robotic arm driven by servo motor is the majority, and the type is selected according to the requirements of welding conditions, load, welding operation span, welding accuracy requirements, welding torch cable installation, wire feeder installation and other factors.
Robot control cabinet
Equipped with arc welding function package ...
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