1. The welding bead and welding track cannot be corrected
First of all, in the form of teaching, the empty procedure ensures that the welding orientation is correct. Secondly, consider the problem of finding the welding torch. In this case, it is necessary to consider the way the welding robot finds the weld bead (arc or laser) and set it, and finally, analyze whether the TCP (welding torch center point orientation) is accurate and adjust. If this situation is frequently presented, it is necessary to check the zero position of each axis of the robot and correct it from the beginning.
2. Present a large number of undercut problems
Consider the improper selection of welding parameters, excessive current, excessive voltage, welding gun posture is not conducive to welding, and whether the welding orientation is limited, and adjust it appropriately.
3. Present the problem of dense pores
It may be that the gas shielding is poor, the welding surface of the workpiece is not clean enough, or the shielding gas is not boring enough, and it can be dealt with by adjusting accordingly.
4. Excessive splash problem
It may be due to improper selection of welding parameters, gas composition or too long extension length of the welding wire, the power of the machine can be appropriately adjusted to change the welding parameters, the gas ratio meter can be adjusted to adjust the gas mixture share, and the relative orientation of the welding gun and the workpiece can be adjusted.
5. The problem of an arc pit is formed after cooling at the end of the weld
Programmable pit function can be added to the operation step to fill it.
6. No arc starting
It may be because the wire is not in contact with the workpiece or the process parameters are too small, the wire can be fed manually, the distance between the welding gun and the weld can be adjusted, and the process parameters may be adjusted appropriately.
7. Poor weld forming
It may be due to the uneven installation void of the weldment, the welding swing is too high or too low, the current selection is not suitable, and the welding speed does not match the parameters.
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Welding robot wire feeder type - OD robot
1. The wire feeder is divided into two types: integrated and separated. The wire feeder is installed on the rear of the upper arm of the robot and is integrated with the robot; The wire feeder and the robot are separated from each other.
Because the distance from the integrated wire feeder to the welding gun is more than ...
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Classification of industrial robots - OTC robots
Industrial robots refer to multi-joint manipulators or multi-degree-of-freedom robots for the industrial field. In addition to industrial robots, special robots are used in non-manufacturing industries and serve human beings, including: service robots, underwater robots, entertainment robots, military robots, ...
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Types and applications of ODC robot protective clothing
Odixi robot is a kind of industrial robot, according to its different specifications and models, can be used in different fields of automated production lines, which can not only improve the production power of enterprises, but also reduce the danger of harsh environments to labor. However, it is also necessary to use robot protective clothing to maintain it.
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OTC/ODC performs 6-axis reset operation
1. Align the corner marks of each axis of the robot so that each axis of the robot stops at the origin position.
If the servo cannot be powered on, you can skip this step and perform the next steps 2, 3, and 4 first. After the power failure is restarted, the 0052 alarm disappears
Flip over the servo to perform the corner mark ...
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Communication between welding robots and welding machines – OTC Odihi
Communication between the welding robot and the welding machine:
1. Analog communication
2. Digital Communications
Analog communication, generally directly connect the analog interface of the welding machine with the analog module of the robot (but also according to the requirements of the welding machine manufacturer, some welding machine analog communication needs to be added...
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OTC Odichi welding machine to reduce spatter method
Splash issues
Because metal is thrown from the weld point to adjacent surfaces, spatter reduces power and adds expense to the installation line. After the welding is completed, the welder needs to sort out the weld, and the rest of the data is wasted.
Many welders think it's part of welding. Many people learn ...
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Description of the common keys of the Odish robot teach pendant
1. The axis key for controlling the movement of the junction is mainly used to adjust the orientation and viewpoint of the robot and the welder. When the SW switch is pressed, the cooperative coordinates can be used to control the robot's orientation.
2. The coordinate switch button can be used in the axis ...
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OTC Odihi Teach Pendant Programming
**Step: How to create a program. Press the +, the program selection window will appear at this moment, and the selection list will appear, and you can see all the programs that have been programmed in the teach pendant. The number of the program currently in use that appears after the current program is filled in with a ...
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Methods for Improving Productivity with Welding Robots – Odich
Welding robots can improve the production power from the following aspects:
(1) Improve accuracy and ensure high-speed welding
The use of robots in production means the pursuit of high power and high welding quality, so all robot manufacturers are seeking to break in the welding speed, and the robot ...
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OTC welding robot small precision welding
The working ability of the welding robot is very powerful, and the general welding operation can be easily completed for it, so what if it is a small fine welding? Can a welding robot also make it work? In the process of real work, there are still many aspects to pay attention to.
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OTC fd desktop robot simple simulation tool
The fd desktop robot simple simulation tool is a support tool suitable for the introduction of low rotor, and it is a PC software that can be used with OTC robots.
Key features:
1. Same operation as FD robot:
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Industrial robot system composition - OTC robot
(1) Control computer: the dispatching and command organization of the control system. Generally, microcomputers and microprocessors have 32-bit, 64-bit, etc.
(2) Teaching box: Teaching robot working trajectory and parameter setting and all human-computer interaction operations, with its own independent CPU and storage unit, and ...
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Application scenarios of ODS collaborative robots
1. Pick up and place
For workers, manual pick-and-place should be one of today's repetitive tasks. Boring and vulgar operations can easily lead to worker errors, and highly repetitive body movements can also easily lead to physical fatigue and damage. From the beginning of the pick-and-place mission application ...
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Key points for judging the performance of industrial robots
Work space refers to the orientation mobilization of a specific part of the robot arm under certain conditions. The nature and size of the workspace reflect the size of the robot's working capacity. When understanding the robot's working space, pay attention to the following:
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What should novices of OTC welding robots pay attention to when using welding robots?
Now the speed of social science and technology development is very fast, it can be said that it is not an exaggeration to change with each passing day, the workshop that was crowded with people in the past is now almost gone, especially in some traditional industries such as welding workshops.
But with O...
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Why OTC robots can be based on welding applications for a long time
1. The only warranty in the industry for 3 years (body, control box, teaching box, operation box, control cable);
2. Full Chinese operation interface, simple and easy to understand, and can support 6 language selection;
3. Long working radius, standard welding robot working radius up to 1.4 meters or 2 meters (not...
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Robotic deburring tool type
1. Handheld robot deburring things
Handheld robotic deburring stuff is a common and flexible type of stuff. They usually consist of a robotic arm and an end effector equipped with a deburring tool. These things allow the operator to hold the robot in the hand where the need ...
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Introduction to Four-Axis/SCARA Robot - OTC Odichi
Four-axis robotics means that the arms of a four-axis robot can move freely on geometric planes. The "Articulation Manipulator" is optional, i.e. traction freedom in the X, Y, and Z directions, and rotation freedom in the Z direction.
Delta Parallel Robot
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Belt tension adjustment method and precautions - OTC robot
The OTC robot needs to adjust the tension of the belt once a year or every 3,000 hours of work, whichever is shorter. The OTC robot B4 (B4L) is used as an example to introduce the adjustment method and precautions.
The timing belt of the OTC robot B4\B4L is located in the motor and reduction gear.
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There are 3 driving modes of OTC welding robot
(1) Motor drive mode
Motor drive is to use the force or torque generated by various motors to directly drive the joints of the robot, or through mechanisms such as deceleration to drive the joints of the robot to obtain the desired position, speed, acceleration and other indicators. With environmentally friendly, ...
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