1 Kawasaki Robot Working Status Recognition
Acknowledge the production status of the robot, and admit that the robot will be shut down for at least 1 hour before routine maintenance (to ensure that the oil change is normal and not affected by the temperature of the body)
2. Robot system backup
All robots are backed up after acknowledging the condition of the system before carrying out routine maintenance. (The backup reflects the current robot information)
3 Type admitted, oil card drawn up
Recognize the type of robot body, the position of the oil injection port and the oil outlet of each axis, as well as the demand for things and things, and recognize the oil variety of each axis and the amount of oil used in each axis;
4. Replace the body grease
Remove the oil seals of the oil outlet and the oil injection port, install the grease nozzle at the oil injection port, and collect waste oil at the oil outlet. Use oil injection, observe the oil output condition at the oil outlet, stop refueling after admitting that new oil flows out of the oil outlet, complete the oil injection operation of each axis of the robot 6 according to this process, and pay attention to the collection of waste oil;
5 Robot Movement Quiz
After the grease filling is completed, the robot conducts a motion test to confirm the stability of the grease filling (at this moment, do not use the oil seal device of the oil injection port and the oil outlet)
6. Finish the oil seal device
Remove the oil inlet and grease nozzle, apply the oil seal with liquid raw tape, and tighten the device
7 Belt tension detection
Open the four-axis shell of the robot and use the tension tester to test whether the belt tension (frequency) of the robot is normal
8 Battery Replacement
Replace the encoder battery of the robot body
Keep the robot in a normal power-on condition (premise) Open the outer cover of the battery at the tail of the robot, unplug the battery and replace it with a new one
9. Electrical cabinet inspection and finishing
Keep the controller power-on status, admit the operation status of the controller fan, disassemble the drive when the power is off, remove the fan, finish, and organize the heat sink of the drive module. After the finishing is completed, the device is powered on and the running robot acknowledges that the condition is normal, and the electrical cabinet is finished
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(1) The welding deviation may be the incorrect orientation of the welding.
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2. Is the airflow normal?
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5. Improve production efficiency and controllable error rate
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First, improve the level of automation of the production process
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Kawasaki robot alarm code processing method
E1041
Limit switch action. Axis XX
E1042
The limit switch signal line is disconnected.
E1043
The teach-in insertion is abnormal.
E1044
The target location is outside the specified range.
E1045
(spot welding) welding and fixture mismatch.
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Industrial robots are used in a variety of applications
1 Processing
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Kawasaki Robot Control Cabinet Inspection Item
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Kawasaki robot maintenance steps
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