ABB inverter maintenance method

Create Date: 2024-8-30 12:03:23|Source: ABB

The repair method of ABB inverter needs to be properly grasped. In order to ensure the long-term normal operation of the equipment, vulnerable parts such as capacitors and cooling fans must be replaced regularly.

                               ABB inverter maintenance method

ABB AC drives repair ACS300 faults.

ACS300 inverters often damage switching power supplies. The inverter switching power supply adopts the LT1244 waveform generator integrated block similar to UC3844 function, due to the sudden change of working voltage and the load damage of the switching power supply, the integrated block is damaged when it occurs, and when it is used for a long time, the electrolytic capacitor also reaches the service life, and the filter capacitor also becomes the direct cause of the damage of the switching power supply. During maintenance, the ACS300 inverter rectifier bridge is often damaged. Due to the selection of the most compact three-phase rectifier bridge rectifier from the International Rectifier Company, the volume and load current are small, the heat dissipation performance is poor, and it is damaged after a period of use. The probability of ACS300 motherboard failure is also quite high, and it is difficult to repair such faults due to communication failures between the control panel and the motherboard, and motherboard CPU failures. ACS300 uses Mitsubishi IPM module, which has a relatively low probability of failure, and the module is damaged and can only be replaced, but the drive circuit must be completely normal before replacement.

ABB drive maintenance - ACS500 failure.

Common faults of ACS500 inverter are damage to the drive film. The driving film includes drive circuit, short circuit detection, IGBT module detection, overcurrent detection, etc., and has good protection functions. The ACS500 high-power module is rarely damaged. During maintenance, the drive film is damaged. If there are no accessories, only the film can be repaired. The thin-film parts are welded to the ceramic sheet, which dissipates heat fairly quickly, and special care is taken not to heat the soldering iron for a long time and damage the parts. Limited by the use time, ACS500 cooling fan will also fail, the common phenomenon is that only the buzzing sound is heard after power-on, but the fan will not rotate, the fan coil and bearing of this axial fan are good in most cases, usually the deflection capacitor fails, and it can be restored to normal after replacement.

ABB AC Inverter Maintenance - ACS600 Fault.

The performance and quality of ACS600 inverter are relatively stable, but due to the influence of the surrounding environment, improper parameter setting and improper operation may damage the inverter. Of course, natural damage is also inevitable for every electrical product. Unlike other series of products, ACS600 inverter uses optical fiber communication, which greatly improves the communication time between the CPU board and the I/O board, but it may also cause the failure of "LINKORHWC" PPCLINK", which has a lot to do with fiber damage. PPCLINK "fault" is a common fault of ACS600 inverter, and damage to the CPU board and I/O board may fail. The ACS600 inverter will also damage the switching power supply, and the fault mainly occurs on the switch tube, and the short circuit of the switch tube will burn out the current limiting resistor. The ACS600 uses an intelligent module, and the module may be damaged by load failure and problems in use.

Daily inspection of ABB drive maintenance.

Before the inverter is turned on, the temperature and humidity of the surrounding environment must be detected. If the temperature is too high, it will cause the inverter to overheat the alarm, and in serious cases, it will directly damage the power components of the inverter, and the air that causes the circuit to be short-circuited will cause a direct short circuit inside the inverter.

Maintenance of ABB drives is regular.

Clean the air filter, cool air ducts, and internal dust. Check whether the screws, bolts, plug-ins, etc. are loose, and whether there is a short circuit in the resistance of the input and output reactors to ground and between phases, which should usually exceed tens of trillion euros. Whether the conductor and insulator are corrosive or not, they must be wiped with alcohol immediately. If conditions permit, use an oscilloscope to measure the stability of the voltage of each circuit of the switching power supply, such as 5V, 12V, 15V, 24V and other voltages. Whether there is any abnormality in the method of measuring the waveform of each channel of the driving circuit. Whether the waveform between the UVWs is a sine wave, whether there are ignition marks at the contact points of the contactor, and if it is damaged, it must be replaced with a new product of the same model or larger than the original capacity.

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