Hyundai Heavy Industries Group takes multiple measures to deal with the "order shortage"

1. Carry out correct debugging. Before using the arc welding robot for welding work, it is necessary to debug the work, adjust the welding parameters according to the specifications of the weldment and the welding environment, observe whether the weld is well filled, and if there are welding defects, it needs to be checked and corrected in time.

(1) Select a reasonable welding sequence to reduce the welding deformation and the length of the walking path of the welding torch to formulate the welding sequence. (2) The spatial transition of the welding torch requires a short, smooth and safe movement trajectory. (3) Optimize the welding parameters, in order to obtain the best welding parameters, make a working test...

　　Each manufacturer of argon arc welding robot has its own specific supporting welding equipment, and the corresponding interface board has been inserted in these welding equipment, so there is no additional interface box in the arc welding robot system. It should be noted that during the TIG welding robot work cycle, ...

1. It can replace manual work in harsh environments such as danger, low temperature, high heat, etc., and reduce labor costs. 2. It can carry out heavy and repetitive labor for a long time, which is simple to operate, improve labor productivity and ensure product quality. 3. According to different products, different designs ...

1. Hardware failure The hardware part of the welding robot workstation is mainly composed of the robot body, the control cabinet, the welding power supply, the peripheral equipment and various lines. The hardware failure of the welding robot workstation is mainly caused by the loss of electrical components such as relays, switches, fuses, etc.

1. Man-made faults caused by improper operation mainly include damage to the welding torch of the welding robot and improper loading and unloading of the workpiece, which causes the positioner to be deformed with the movement. 2. Faults caused by poor design and manufacturing of peripheral equipment, mainly including: lifting platform switch and cable problems, teaching pendant display part of the components...

Welding robot is an industrial robot engaged in welding (including cutting and spraying), which mainly includes two parts: robot and welding equipment. Among them, the welding robot is composed of the robot body and the control cabinet (hardware and software); The welding equipment, taking arc welding and spot welding as an example, is determined by the welding power supply ( ...

Welding robots are industrial robots engaged in welding, cutting and spraying. The welding robot mainly includes two parts: the robot and the welding equipment. The robot consists of a robot body and a control cabinet (hardware and software). The welding equipment, taking arc welding and spot welding as an example, is powered by welding, (including ...

Welding velocity refers to the linear velocity of the arc moving along the welded joint. All other things being equal, a medium welding speed is the maximum penetration depth. As the welding speed decreases, the amount of deposited metal per unit length of weld increases. At very slow welding speeds, the welding arc impinges on the weld pool, not the base metal. ...

Daily inspection and maintenance 1) Wire feeding mechanism. Including whether the wire feeding force distance is normal, whether the wire feeding conduit is damaged, and whether there is an abnormal alarm; 2) Whether the gas flow rate is normal; 3) Whether the welding torch safety protection system is normal (it is forbidden to close the welding torch safety protection work); ...

1. The finished box is automatically stacked in a reasonable place through the robot, which is convenient for the forklift to be transported to the material storage area. 2. It can freely set the number of layers, columns, rows, and the interconnection between each line and each pallet of material palletizing 3. Full Chinese operation interface, simple and fast operation ...

1. The battery of the data storage on the robot encoder is not electric or has been damaged and disassembled, and the battery installation box of the pulse data storage of the encoder is disassembled, and the voltage of each battery of the battery box is measured, which is below 1.4V, and the battery voltage is obviously low. ...

1. MIG welding (MIG/MAG arc welding): This welding method uses the continuously fed welding wire and the burning arc between the workpiece as a heat source, and the gas sprayed by the torch nozzle protects the arc for welding. The inert gas is generally argon. 2. TIG welding (inert ...

The robot welding gun refers to the part of the welding process that performs the welding operation, which is flexible, convenient and fast, and the process is simple. The welding torch uses the heat generated by the high current and high voltage of the welding machine to collect at the end of the welding torch to melt the welding wire, and the molten welding wire penetrates into the part to be welded.

One. Daily inspection and maintenance 1. Wire feeding mechanism. Including whether the wire feeding force distance is normal, whether the wire feeding conduit is damaged, and whether there is an abnormal alarm. 2. Whether the gas flow rate is normal. 3. Whether the welding torch safety protection system is normal. (It is forbidden to close the welding torch safety protection work) 4. The water circulation system works ...

1. Teaching programming Teaching programming refers to the operator using the teaching board to move the robot terminal welding gun to manually track the weld, record the weld trajectory and welding process parameters in time, and the robot reproduces the welding process point by point according to the recorded information. Features of teach-in programming: This...

1) Number of axes in the system (sum of linkage shafts and non-linkage shafts) 2) Number of linkage axes 3) Dimensions and weight 4) Power source parameters and total power 5) The number of axes of the robot body 6) The number of shafts and structural form of welding positioner 7) Number of axes of the mobile device ...

The weld is not fully penetrated Incomplete weld penetration is one of the common defects in robotic welding. When this happens, the depth of the weld is not enough, which leads to a decrease in the strength of the weld. There can be a variety of reasons why a weld is not fully penetrated, such as insufficient heat input or incorrect welding parameters. ...

1. Mechanical production With the intensification of the welding task of the mechanical production operation, the welding operation has poor working conditions, the heat radiation is large, and it is a dangerous operation, and there are many large-scale equipment in the mechanical production, which also increases the difficulty of welding, and the welding robot ...

The robot welding adopts argon-rich mixed gas shielded welding, and the welding defects in the welding process generally include welding deviation, undercut, porosity, etc., which are analyzed as follows: (1) The welding deviation may be due to the incorrect position of the welding or the problem of finding the welding gun. At this time, consider T...