Korea Hyundai Heavy Industries Robot - Programming Skills for Welding Robots

1. MIG welding (MIG/MAG arc welding): This welding method uses the continuously fed welding wire and the burning arc between the workpiece as a heat source, and the gas sprayed by the torch nozzle protects the arc for welding. The inert gas is generally argon. 2. TIG welding (inert ...

One. Daily inspection and maintenance 1. Wire feeding mechanism. Including whether the wire feeding force distance is normal, whether the wire feeding conduit is damaged, and whether there is an abnormal alarm. 2. Whether the gas flow rate is normal. 3. Whether the welding torch safety protection system is normal. (It is forbidden to close the welding torch safety protection work) 4. The water circulation system works ...

Welding robots are industrial robots engaged in welding, cutting and spraying. The welding robot mainly includes two parts: the robot and the welding equipment. The robot consists of a robot body and a control cabinet (hardware and software). The welding equipment, taking arc welding and spot welding as an example, is powered by welding, (including ...

Classification of handling robots: 1. Multi-joint robot: flexible action, small inertia of movement, strong versatility, can grasp the workpiece close to the machine base, and can bypass the obstacles between the body and the working machinery to work, with the needs of production, the flexibility of the multi-joint arm, the positioning accuracy ...

1. Carry out correct debugging. Before using the arc welding robot for welding work, it is necessary to debug the work, adjust the welding parameters according to the specifications of the weldment and the welding environment, observe whether the weld is well filled, and if there are welding defects, it needs to be checked and corrected in time.

The robot welding gun refers to the part of the welding process that performs the welding operation, which is flexible, convenient and fast, and the process is simple. The welding torch uses the heat generated by the high current and high voltage of the welding machine to collect at the end of the welding torch to melt the welding wire, and the molten welding wire penetrates into the part to be welded.

(1) Open modular control system architecture: using distributed CPU computer structure, divided into robot controller (RC), motion controller (MC), optoelectronic isolation I/O control board, sensor processing board and programming teaching box, etc. The Robot Controller (RC) and the programmed teaching pendant are connected via a string...

a) Number of axes in the system (sum of linkage and non-linkage shafts) b) Number of linkage axes c) Dimensions and weight d) Power source parameters and total power e) Number of axes of the robot body f) The number of shafts and structural form of welding positioner g) Number of axes of the moving device ...

According to the Korea Economic Daily, Hyundai Motor Group acquired Boston Dynamics, a global leader in robot development. This is the first large-scale acquisition since Chung Eui-sun became chairman of Hyundai Motor Group in October this year. ...

The use of mechanical automation production skills is a major change in the operation of the palletizing mechanism, which can not only bring huge benefits to enterprises, but also cheer for intelligent production and promote the rapid development of China's economy. In order to be able to adapt to changing product requirements regarding palletizing, ...

1. Teaching programming Teaching programming refers to the operator using the teaching board to move the robot terminal welding gun to manually track the weld, record the weld trajectory and welding process parameters in time, and the robot reproduces the welding process point by point according to the recorded information. Features of teach-in programming: This...

Basic functions The arc welding process is much more complex than the spot welding process, and the tool center point (TCP), that is, the movement trajectory of the wire end, the attitude of the welding gun, and the welding parameters all require precise control. Therefore, in addition to the general functions described above, the arc welding robot must also have a ...

1. Turn on the machine. The operator turns on the power switch "ON" on the control cabinet and adjusts the operating mode to "TEACH" → "Teach-in mode". 2. Welding program editing. Enter the program editing state: first create a new program on the main menu, display the new program ...

1. Before each operation of the palletizing system, the operator should check to see if there are loose screws, whether there is circuit aging, whether the connection file is slipped, whether the belt is cracked, etc., and solve them immediately to prevent failures during operation. 2. Timely ...

1) The positioning accuracy of the parts is higher, and the relative position accuracy of the weld is higher, which should be ≤ 1mm. 2) Because the weldments are generally welded by a plurality of simple parts grouped, and the assembly and positioning welding of these parts are carried out in order on the welding fixture, therefore, their positioning and ...

1. It can replace manual work in harsh environments such as danger, low temperature, high heat, etc., and reduce labor costs. 2. It can carry out heavy and repetitive labor for a long time, which is simple to operate, improve labor productivity and ensure product quality. 3. According to different products, different designs ...

1. Collision of guns: It may be due to the deviation of the workpiece assembly or the inaccuracy of the TCP of the welding gun, you can check the assembly situation or correct the TCP of the welding gun. 2. If there is an arc fault, the arc cannot be initiated: it may be due to the fact that the welding wire does not touch the workpiece or the process parameters are too small.

The robot itself The six-joint robotic arm driven by servo motor is the majority, and the type is selected according to the requirements of welding conditions, load, welding operation span, welding accuracy requirements, welding torch cable installation, wire feeder installation and other factors. Robot control cabinet Equipped with arc welding function package ...

1. Simple operation and stable performance. Robot welding positioners are made according to the specific needs of different manufacturers, so the overall operation is also designed according to the habits of merchants. This kind of equipment is simpler to operate, more stable, stable in performance, and can also ensure ...

1. Number of joints. The number of joints can also be called degrees of freedom, which is an important indicator of the flexibility of the robot. Generally speaking, the robot workspace can reach three degrees of freedom, but welding not only needs to reach a certain position in the space, but also needs to ensure the spatial attitude of the welding gun. ...