Korea Hyundai Heavy Industry Robot - Welding Robot Welding Defect Analysis and Treatment Method

Preparation of special welding processes Compile the special welding process for the welding robot, and carry out strict process regulations on the part size, weld groove and assembly size when programming. Generally, the dimensional tolerance of parts and grooves is controlled within ±0.8mm, and the assembly size error is controlled within ±1.5mm.

1. Turn on the machine. The operator turns on the power switch "ON" on the control cabinet and adjusts the operating mode to "TEACH" → "Teach-in mode". 2. Welding program editing. Enter the program editing state: first create a new program on the main menu, display the new program ...

Welding velocity refers to the linear velocity of the arc moving along the welded joint. All other things being equal, a medium welding speed is the maximum penetration depth. As the welding speed decreases, the amount of deposited metal per unit length of weld increases. At very slow welding speeds, the welding arc impinges on the weld pool, not the base metal. ...

The important condition of welding forming is to set the welding parameters: basic parameters such as current, voltage, time, and special functional parameters such as restart, arc detection, preparatory air supply, and water cooling abnormality, etc. The selection of welding parameters is more difficult, because the various welding parameters are not isolated, but mutually ...

(1) Arc welding robot system optimization and integration technology: The arc welding robot adopts AC servo drive technology and high-precision, high-rigidity RV reducer and harmonic reducer, which has good low-speed stability and high-speed dynamic response, and can realize maintenance-free function. (2) Coordinated control ...

One. Daily inspection and maintenance 1. Wire feeding mechanism. Including whether the wire feeding force distance is normal, whether the wire feeding conduit is damaged, and whether there is an abnormal alarm. 2. Whether the gas flow rate is normal. 3. Whether the welding torch safety protection system is normal. (It is forbidden to close the welding torch safety protection work) 4. The water circulation system works ...

1. Teaching programming Teaching programming refers to the operator using the teaching board to move the robot terminal welding gun to manually track the weld, record the weld trajectory and welding process parameters in time, and the robot reproduces the welding process point by point according to the recorded information. Features of teach-in programming: This...

1. The personnel who need to repair the palletizing robot must be relevant personnel, at least those who often use the machine or have been trained and carefully read the machine manual; 2. Remove the filter of the air source triplet, empty the air source pipeline of the purge manufacturer, and then supply the air source; ...

A conveyor robot is an industrial robot that can perform automated transportation operations. With the development of the logistics and warehousing industry in recent years, as well as the advancement of intelligent skills, the handling robot has been greatly improved in terms of skills, and it has gradually been implemented and recognized in the warehousing and logistics industry. So, did you know ...

Welding robot is an industrial robot engaged in welding (including cutting and spraying), which mainly includes two parts: robot and welding equipment. Among them, the welding robot is composed of the robot body and the control cabinet (hardware and software); The welding equipment, taking arc welding and spot welding as an example, is determined by the welding power supply ( ...

The main characteristics of the handling and palletizing robot are: First, it can carry out high-precision packaging operations After the integration of palletizing robots and other equipment, the original tedious packaging operation can be completed by robots, which saves a lot of labor for the enterprise and makes the enterprise modern.

1) lubricate each axis of the robot; 2) red grease nipples on RP positioners and RTS tracks with butter; 3) The blue oil nozzle on the RP positioner with gray conductive grease; 4) Feed the needle roller bearing with lubricating oil (a small amount of butter is sufficient); 5) Clean up the gun ...

1. Failure of the operating system. That is, the soft fault of the automatic welding robot, often data loss or the operating system can not be started, the automatic welding robot has a protection function, can send an alarm signal to the fault source, only need to repair the fault according to the alarm reminder, in case the data ...

The weld is not fully penetrated Incomplete weld penetration is one of the common defects in robotic welding. When this happens, the depth of the weld is not enough, which leads to a decrease in the strength of the weld. There can be a variety of reasons why a weld is not fully penetrated, such as insufficient heat input or incorrect welding parameters. ...

1. MIG welding (MIG/MAG arc welding): This welding method uses the continuously fed welding wire and the burning arc between the workpiece as a heat source, and the gas sprayed by the torch nozzle protects the arc for welding. The inert gas is generally argon. 2. TIG welding (inert ...

Hyundai Heavy Industries Group, Korea's largest shipping company, is stepping up efforts to diversify its business and take multiple measures to enhance its competitive advantage to overcome the "order shortage" faced by the shipbuilding industry affected by the new coronavirus epidemic. Appear...

1) A manipulator can also be referred to as a manipulator. It is a mechanical device that has a similar function as a human arm and can grasp and place objects or perform other operations in space. 2) Actuator A power device that converts electrical or fluid energy into mechanical energy 3) Knot ...

1. The welding cycle of each solder joint can be greatly reduced, because the opening degree of the welding tong is precisely controlled by the robot, and the welding tong can start to close during the movement process between the points of the robot; And after a little bit, the welding tong is opened, and the robot can be displaced at the same time, without having to wait ...

The maintenance of spot welding robots can be roughly divided into four steps, namely cleaning, inspection, adjustment, and inspection. In the daily maintenance process, prevention is the main thing, which can not affect the normal operation of the welding robot and reduce the economic loss of the enterprise. clean Refers to the point ...

1. Fault phenomenon: The robot is out of control, the welding tong collides with the fixture and the six axes inserted into the fixture continue to rotate, resulting in the deformation of the welding tong and the oil leakage at the flange at the end of the six axes and the reducer. 2. Preliminary prediction of the cause of the failure: (1) The end flange or reducer is damaged. ...