Korea Hyundai Heavy Industries Robot - Programming Method for Welding Robot

1. Hardware failure The hardware part of the welding robot workstation is mainly composed of the robot body, the control cabinet, the welding power supply, the peripheral equipment and various lines. The hardware failure of the welding robot workstation is mainly caused by the loss of electrical components such as relays, switches, fuses, etc.

The robot welding adopts argon-rich mixed gas shielded welding, and the welding defects in the welding process generally include welding deviation, undercut, porosity, etc., which are analyzed as follows: (1) The welding deviation may be due to the incorrect position of the welding or the problem of finding the welding gun. At this time, consider T...

1. Turn on the machine. The operator turns on the power switch "ON" on the control cabinet and adjusts the operating mode to "TEACH" → "Teach-in mode". 2. Welding program editing. Enter the program editing state: first create a new program on the main menu, display the new program ...

1. Welding speed. Welding speed needs to match the welding quality, if the welding speed is too fast, it will affect the welding quality, easy to appear welding deviation, less welding, missing welding and other welding defects, the welding speed is too slow, it will affect the product production process, welding speed is an important indicator to determine the welding efficiency. ...

1. Before each operation of the palletizing system, the operator should check to see if there are loose screws, whether there is circuit aging, whether the connection file is slipped, whether the belt is cracked, etc., and solve them immediately to prevent failures during operation. 2. Timely ...

1. Adjust the welding current Welding current is the circuit current flowing through the welding rod and welding wire during welding, when setting the welding current, it is necessary to refer to the specifications of the weld and the penetration depth and width, the welding current is too large or too small will affect the welding quality, and the welding current is too large.

1. Please do not touch the live parts other than the secondary conductor. 2. The grounding of the welding machine should be implemented by the electrician in accordance with the regulations. 3. For installation and maintenance inspection, it is necessary to turn off the empty opening of the distribution box and cut off the power supply on all input sides for more than 5 minutes. After cutting off the power supply on the input side, the power ...

1. Choose to match their own production line, each manufacturer's production line speed and workpiece matching degree are different, users determine their own needs, what they want, what kind of manufacturer recommends what is suitable, and choose the right automatic argon arc welding robot to ensure the welding of solder joints.

1. Degrees of freedom The degrees of freedom can be explained by the number of axes of the robot, the more axes of the robot, the more degrees of freedom, the greater the flexibility of the movement of the mechanical structure, and the more versatile. However, the increase in degrees of freedom makes the structure of the robotic arm complex, which will reduce the rigidity of the robot. While...

1. Deoxidation and alloying. In order to compensate for the burned alloy and improve the mechanical properties and physical and chemical properties of the weld, manganese ferroalloy is added to the electrode coating for deoxidation, desulfurization, dephosphorization, dehydrogenation, alloy permeation, etc., so as to ensure the performance of the weld. Mn + FeO = MnO + Fe ...

(1) Stabilize and improve the welding quality to ensure its uniformity. When using robot welding, the welding parameters of each weld are constant, and the quality of the weld is less affected by human factors, which reduces the requirements for the operation technology of workers, so the welding quality is stable. And when manual welding ...

Recently, the IFS International Franchise Exhibition was grandly opened at the World Trade Center in Seoul, Korea. At the exhibition site, Keenon Intelligent and Korea Hyundai Robotics officially announced a strategic cooperation, and the two parties will work together to help the intelligent transformation of Korea restaurants and hotels in multiple scenarios and reduce labor costs. 　　At...

1) Number of axes in the system (sum of linkage shafts and non-linkage shafts) 2) Number of linkage axes 3) Dimensions and weight 4) Power source parameters and total power 5) The number of axes of the robot body 6) The number of shafts and structural form of welding positioner 7) Number of axes of the mobile device ...

One. Daily inspection and maintenance 1. Wire feeding mechanism. Including whether the wire feeding force distance is normal, whether the wire feeding conduit is damaged, and whether there is an abnormal alarm. 2. Whether the gas flow rate is normal. 3. Whether the welding torch safety protection system is normal. (It is forbidden to close the welding torch safety protection work) 4. The water circulation system works ...

(1) Welding deviation problem: it may be that the welding position is incorrect or there is a problem when the welding gun is found. In this case, it is necessary to consider whether the TCP (welding torch center point position) is accurate and adjust it. If this situation occurs frequently, it is necessary to check the zero position of each axis of the robot and re-calibrate the zero ...

(1) Arc welding robot system optimization and integration technology: The arc welding robot adopts AC servo drive technology and high-precision, high-rigidity RV reducer and harmonic reducer, which has good low-speed stability and high-speed dynamic response, and can realize maintenance-free function. (2) Coordinated control ...

1. Support for multiple tools: Slim robots ranging from 700mm to 3120mm provide the highest payload capacity in their class, enabling manufacturers to utilize a range of sensors and torches to optimize welding accuracy to improve product quality. 2. Provide flexible ...

The important condition of welding forming is to set the welding parameters: basic parameters such as current, voltage, time, and special functional parameters such as restart, arc detection, preparatory air supply, and water cooling abnormality, etc. The selection of welding parameters is more difficult, because the various welding parameters are not isolated, but mutually ...

Welding velocity refers to the linear velocity of the arc moving along the welded joint. All other things being equal, a medium welding speed is the maximum penetration depth. As the welding speed decreases, the amount of deposited metal per unit length of weld increases. At very slow welding speeds, the welding arc impinges on the weld pool, not the base metal. ...

1. The welding cycle of each solder joint can be greatly reduced, because the opening degree of the welding tong is precisely controlled by the robot, and the welding tong can start to close during the movement process between the points of the robot; And after a little bit, the welding tong is opened, and the robot can be displaced at the same time, without having to wait ...