Korea Hyundai Heavy Industries Robot - Classification and Selection of Robot Welding Gun

1) Scrub the axes of the robot; 2) Check the accuracy of TCP; 3) Check the oil level of the residue cleaned; 4) Check whether the zero position of each axis of the robot is accurate; 5) Clean the filter screen behind the water tank of the welding machine; 6) Clean the filter at the compressed air intake; ...

(1) Arc welding robot system optimization and integration technology: The arc welding robot adopts AC servo drive technology and high-precision, high-rigidity RV reducer and harmonic reducer, which has good low-speed stability and high-speed dynamic response, and can realize maintenance-free function. (2) Coordinated control ...

1. Man-made faults caused by improper operation mainly include damage to the welding torch of the welding robot and improper loading and unloading of the workpiece, which causes the positioner to be deformed with the movement. 2. Faults caused by poor design and manufacturing of peripheral equipment, mainly including: lifting platform switch and cable problems, teaching pendant display part of the components...

1. MIG welding (MIG/MAG arc welding): This welding method uses the continuously fed welding wire and the burning arc between the workpiece as a heat source, and the gas sprayed by the torch nozzle protects the arc for welding. The inert gas is generally argon. 2. TIG welding (inert ...

Daily inspection and maintenance 1) Wire feeding mechanism. Including whether the wire feeding force distance is normal, whether the wire feeding conduit is damaged, and whether there is an abnormal alarm; 2) Whether the gas flow rate is normal; 3) Whether the welding torch safety protection system is normal (it is forbidden to close the welding torch safety protection work); ...

Basic functions The arc welding process is much more complex than the spot welding process, and the tool center point (TCP), that is, the movement trajectory of the wire end, the attitude of the welding gun, and the welding parameters all require precise control. Therefore, in addition to the general functions described above, the arc welding robot must also have a ...

1. Improve the accessibility of welds. 2. It is particularly important to make the weld in the position of flat welding, especially when welding the weld of critical thickness. 3. When welding thin plates, the welding speed can be increased through displacement, and vertical welding can also be realized. 4. Machine ...

1) Stabilize and improve the welding quality, and reflect the welding quality in the form of numerical values; 2) improve labor productivity; 3) Improve the labor intensity of workers and work in harmful environments; 4) reduce the requirements for workers' operation technology; 5) Shorten ...

a) Number of axes in the system (sum of linkage and non-linkage shafts) b) Number of linkage axes c) Dimensions and weight d) Power source parameters and total power e) Number of axes of the robot body f) The number of shafts and structural form of welding positioner g) Number of axes of the moving device ...

1. Robot system failure (1) A collision occurred. It may be due to deviations in the assembly of the workpiece or inaccurate TCP of the welding gun, the assembly can be checked or the TCP of the welding torch can be corrected. (2) If there is an arc fault, the arc cannot be initiated. It may be due to the fact that the welding wire is not in contact with the workpiece or process parameters.

Classification of handling robots: 1. Multi-joint robot: flexible action, small inertia of movement, strong versatility, can grasp the workpiece close to the machine base, and can bypass the obstacles between the body and the working machinery to work, with the needs of production, the flexibility of the multi-joint arm, the positioning accuracy ...

1. Mechanical production With the intensification of the welding task of the mechanical production operation, the welding operation has poor working conditions, the heat radiation is large, and it is a dangerous operation, and there are many large-scale equipment in the mechanical production, which also increases the difficulty of welding, and the welding robot ...

　　Each manufacturer of argon arc welding robot has its own specific supporting welding equipment, and the corresponding interface board has been inserted in these welding equipment, so there is no additional interface box in the arc welding robot system. It should be noted that during the TIG welding robot work cycle, ...

The welding robot is composed of a robot and welding equipment, and the robot is composed of a body and a control cabinet. Welding robots can be divided into spot welding robots and arc welding robots, what is the difference between the two? Let me walk you through them: 1. The characteristics of spot welding robots

1. Hardware failure The hardware part of the welding robot workstation is mainly composed of the robot body, the control cabinet, the welding power supply, the peripheral equipment and various lines. The hardware failure of the welding robot workstation is mainly caused by the loss of electrical components such as relays, switches, fuses, etc.

1) A manipulator can also be referred to as a manipulator. It is a mechanical device that has a similar function as a human arm and can grasp and place objects or perform other operations in space. 2) Actuator A power device that converts electrical or fluid energy into mechanical energy 3) Knot ...

The robot itself The six-joint robotic arm driven by servo motor is the majority, and the type is selected according to the requirements of welding conditions, load, welding operation span, welding accuracy requirements, welding torch cable installation, wire feeder installation and other factors. Robot control cabinet Equipped with arc welding function package ...

1. Turn on the machine. The operator turns on the power switch "ON" on the control cabinet and adjusts the operating mode to "TEACH" → "Teach-in mode". 2. Welding program editing. Enter the program editing state: first create a new program on the main menu, display the new program ...

The use of mechanical automation production skills is a major change in the operation of the palletizing mechanism, which can not only bring huge benefits to enterprises, but also cheer for intelligent production and promote the rapid development of China's economy. In order to be able to adapt to changing product requirements regarding palletizing, ...

1. Welding deviation problem: It may be caused by incorrect welding position or problems when looking for the welding gun. At this time, it is necessary to consider whether the position of the center point of the welding torch is accurate and adjust. If this happens often, it is necessary to check the zero position of each axis of the welding robot and recalibrate ...