The operation process of Korea Hyundai Heavy Industries Robot - spot welding robot

1. The setting of the welding joint of the spot welding robot: The solder joints of the spot welding robot are carried out in the teach pendant, which has multiple functions in the teach pendant, and the solder joints can be set according to the specifications of the workpiece to be welded and the reasonable teaching sequence.

The robot itself The six-joint robotic arm driven by servo motor is the majority, and the type is selected according to the requirements of welding conditions, load, welding operation span, welding accuracy requirements, welding torch cable installation, wire feeder installation and other factors. Robot control cabinet Equipped with arc welding function package ...

(1) Arc welding robot system optimization and integration technology. The arc welding robot adopts AC servo drive technology and high-precision, high-rigidity RV reducer and harmonic reducer, which has good low-speed stability and high-speed dynamic response, and can achieve maintenance-free function. (2) Coordinated control ...

According to the Korea Economic Daily, Hyundai Motor Group acquired Boston Dynamics, a global leader in robot development. This is the first large-scale acquisition since Chung Eui-sun became chairman of Hyundai Motor Group in October this year. ...

1. Simple structure and few parts. As a result, the failure rate of parts is low, the performance is reliable, the maintenance is simple, and the required parts are less in stock. 2. Occupies a small area. It is conducive to the layout of the production line in the customer's plant, and can set aside a large warehouse area. The palletizing robot can be set ...

1. If the robot stops for some reason, hit both the robot and the operation box to the manual, then press the alarm reset on the operation box once or twice, then move the robot cursor to the alarm bar, and press all to confirm to reset the alarm, and then hit the teaching box to automatic, and then repeat the above step 6. ...

Basic functions The arc welding process is much more complex than the spot welding process, and the tool center point (TCP), that is, the movement trajectory of the wire end, the attitude of the welding gun, and the welding parameters all require precise control. Therefore, in addition to the general functions described above, the arc welding robot must also have a ...

1. Failure of the operating system. That is, the soft fault of the automatic welding robot, often data loss or the operating system can not be started, the automatic welding robot has a protection function, can send an alarm signal to the fault source, only need to repair the fault according to the alarm reminder, in case the data ...

1. Robots 2. Automatic wire feeding device 3. Welding power supply 4. a welding gun 5. a positioner 6. Tooling fixtures

1. Man-made faults caused by improper operation mainly include damage to the welding torch of the welding robot and improper loading and unloading of the workpiece, which causes the positioner to be deformed with the movement. 2. Faults caused by poor design and manufacturing of peripheral equipment, mainly including: lifting platform switch and cable problems, teaching pendant display part of the components...

1. MIG welding (MIG/MAG arc welding): This welding method uses the continuously fed welding wire and the burning arc between the workpiece as a heat source, and the gas sprayed by the torch nozzle protects the arc for welding. The inert gas is generally argon. 2. TIG welding (inert ...

1. Adjust the welding current Welding current is the circuit current flowing through the welding rod and welding wire during welding, when setting the welding current, it is necessary to refer to the specifications of the weld and the penetration depth and width, the welding current is too large or too small will affect the welding quality, and the welding current is too large.

1. Robot system failure (1) A collision occurred. It may be due to deviations in the assembly of the workpiece or inaccurate TCP of the welding gun, the assembly can be checked or the TCP of the welding torch can be corrected. (2) If there is an arc fault, the arc cannot be initiated. It may be due to the fact that the welding wire is not in contact with the workpiece or process parameters.

The robot welding adopts argon-rich mixed gas shielded welding, and the welding defects in the welding process generally include welding deviation, undercut, porosity, etc., which are analyzed as follows: (1) The welding deviation may be due to the incorrect position of the welding or the problem of finding the welding gun. At this time, consider T...

(1) Welding robots improve production efficiency Everyone knows that the welding robot has a short response time and fast action. The welding speed is 60-3000px/min, which is much faster than traditional manual welding. The welding robot can work continuously during operation, but the traditional welder cannot ...

(1) Arc welding robot system optimization and integration technology: The arc welding robot adopts AC servo drive technology and high-precision, high-rigidity RV reducer and harmonic reducer, which has good low-speed stability and high-speed dynamic response, and can realize maintenance-free function. (2) Coordinated control ...

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1. Before each operation of the palletizing system, the operator should check to see if there are loose screws, whether there is circuit aging, whether the connection file is slipped, whether the belt is cracked, etc., and solve them immediately to prevent failures during operation. 2. Timely ...

1. Simple operation and stable performance. Robot welding positioners are made according to the specific needs of different manufacturers, so the overall operation is also designed according to the habits of merchants. This kind of equipment is simpler to operate, more stable, stable in performance, and can also ensure ...

Daily inspection and maintenance 1) Wire feeding mechanism. Including whether the wire feeding force distance is normal, whether the wire feeding conduit is damaged, and whether there is an abnormal alarm; 2) Whether the gas flow rate is normal; 3) Whether the welding torch safety protection system is normal (it is forbidden to close the welding torch safety protection work); ...