1. Adjust the welding current
Welding current is the circuit current flowing through the welding rod and welding wire during welding, when setting the welding current, it is necessary to refer to the specifications of the weld and the penetration depth and width, the welding current is too large or too small will affect the welding quality, the welding current is too small, it is not easy to start the arc, the arc is easy to be unstable in the welding process, but there are welding defects, the welding current is too large, the weld penetration depth is large, and the width and height of the weld bead are large, which will cause solder joint spatter and cause waste.
When adjusting the welding current, the welding current can be appropriately increased and the welding efficiency can be improved under the premise of ensuring the welding quality.
2. Adjustment of welding voltage
The adjustment of the welding voltage needs to match the current current. When the welding current is less, the voltage is higher, the welding robot is prone to solder joint spatter and workpiece deformation in the welding process, only when the voltage is low, the welding process becomes relatively stable, which can make the weld well formed, which is conducive to the use of welding robots for thin plate welding.
3. The movement speed of the robotic arm
The motion control system of the welding robot is mainly composed of a program interpreter, a motion interpolator, a servo drive and other auxiliary modules to ensure the welding accuracy of the welding robot in the process of movement, and the setting of the motion speed can be carried out in the control system, which can be combined with the weld specifications of the workpiece to be welded.
4. Choose the right welding rod to promote the welding quality
The welding robot adopts a thinner electrode in welding, and a smaller welding current should be selected; When using a coarser diameter electrode, a larger welding current should be selected to supply the heat required to melt the electrode.
The setting of welding parameters is not a one-step to achieve, the setting of welding parameters also has certain requirements for the skills of the operator, the operator needs to be able to skillfully set the welding parameters, and can adjust the welding parameters according to the actual welding quality, so that through two to three adjustments, the stability of mass production can be realized.
|
More on that
|
Korea Hyundai Heavy Industries Robot - Common defects of welding robots
The weld is not fully penetrated
Incomplete weld penetration is one of the common defects in robotic welding. When this happens, the depth of the weld is not enough, which leads to a decrease in the strength of the weld. There can be a variety of reasons why a weld is not fully penetrated, such as insufficient heat input or incorrect welding parameters. ...
|
|
Monthly inspection and maintenance of Korea Hyundai Heavy Industries Robot - Spot Welding Robot
1) lubricate each axis of the robot;
2) red grease nipples on RP positioners and RTS tracks with butter;
3) The blue oil nozzle on the RP positioner with gray conductive grease;
4) Feed the needle roller bearing with lubricating oil (a small amount of butter is sufficient);
5) Clean up the gun ...
|
|
Korea Hyundai Heavy Industry Robot - the development trend of industrial palletizing robots
The use of mechanical automation production skills is a major change in the operation of the palletizing mechanism, which can not only bring huge benefits to enterprises, but also cheer for intelligent production and promote the rapid development of China's economy.
In order to be able to adapt to changing product requirements regarding palletizing, ...
|
|
What are the key technologies of Korea Hyundai Heavy Industry Robot - arc welding robot?
(1) Arc welding robot system optimization and integration technology. The arc welding robot adopts AC servo drive technology and high-precision, high-rigidity RV reducer and harmonic reducer, which has good low-speed stability and high-speed dynamic response, and can achieve maintenance-free function.
(2) Coordinated control ...
|
|
Korea Hyundai Heavy Industries Robot - Common failures of welding robots
1. Man-made faults caused by improper operation mainly include damage to the welding torch of the welding robot and improper loading and unloading of the workpiece, which causes the positioner to be deformed with the movement.
2. Faults caused by poor design and manufacturing of peripheral equipment, mainly including: lifting platform switch and cable problems, teaching pendant display part of the components...
|
|
What are the advantages of Korea Hyundai Heavy Industry Robot - Column Yard Box Robot?
1. It can replace manual work in harsh environments such as danger, low temperature, high heat, etc., and reduce labor costs.
2. It can carry out heavy and repetitive labor for a long time, which is simple to operate, improve labor productivity and ensure product quality.
3. According to different products, different designs ...
|
|
Korea Hyundai Heavy Industries Robot - a common welding technology for welding robots
1. Welding robot weld seam tracking technology
In the welding process of the welding robot, the welding torch deviates from the weld due to the influence of various factors such as strong arc radiation, high temperature, smoke and dust, sputtering, groove conditions, machining errors, fixture accuracy, surface state and thermal deformation of the workpiece. Weld...
|
|
Korea Hyundai Heavy Industry Robot - Characteristics and Applications of Handling and Palletizing Robot
The main characteristics of the handling and palletizing robot are:
First, it can carry out high-precision packaging operations
After the integration of palletizing robots and other equipment, the original tedious packaging operation can be completed by robots, which saves a lot of labor for the enterprise and makes the enterprise modern.
|
|
Introduction to the core module of Korea Hyundai Heavy Industry Robot - arc welding robot system
The robot itself
The six-joint robotic arm driven by servo motor is the majority, and the type is selected according to the requirements of welding conditions, load, welding operation span, welding accuracy requirements, welding torch cable installation, wire feeder installation and other factors.
Robot control cabinet
Equipped with arc welding function package ...
|
|
Daily inspection and maintenance of Korea Hyundai Heavy Industries Robot - Spot Welding Robot
Daily inspection and maintenance
1) Wire feeding mechanism. Including whether the wire feeding force distance is normal, whether the wire feeding conduit is damaged, and whether there is an abnormal alarm;
2) Whether the gas flow rate is normal;
3) Whether the welding torch safety protection system is normal (it is forbidden to close the welding torch safety protection work);
...
|
|
Korea Hyundai Heavy Industries Robot - How to Ensure the Accuracy of Repetitive Operations of Welding Robots
Preparation of special welding processes
Compile the special welding process for the welding robot, and carry out strict process regulations on the part size, weld groove and assembly size when programming. Generally, the dimensional tolerance of parts and grooves is controlled within ±0.8mm, and the assembly size error is controlled within ±1.5mm.
|
|
Korea Hyundai Heavy Industries Robot - How does welding robot improve the quality of welding?
1. Deoxidation and alloying. In order to compensate for the burned alloy and improve the mechanical properties and physical and chemical properties of the weld, manganese ferroalloy is added to the electrode coating for deoxidation, desulfurization, dephosphorization, dehydrogenation, alloy permeation, etc., so as to ensure the performance of the weld.
Mn + FeO = MnO + Fe ...
|
|
Hyundai LCD vacuum robot made its debut at the 2017 Industry Fair
From November 7 to 11, 2017, the 19th China International Industry Fair was held in Shanghai. Hyundai Robot comprehensively demonstrated 11 kinds of products, including the correct arc welding system, high-speed spot welding system, and large-scale high-speed stamping and handling robot system. Among them, the LCD vacuum robot imported from Korea will ...
|
|
Features of Korea Hyundai Heavy Industry Robot - Arc Welding Robot
1. Stabilize and improve the welding quality to ensure its uniformity. When using robot welding, the welding parameters of each weld are constant, and the quality of the weld is less affected by human factors, which reduces the requirements for the operation technology of workers, so the welding quality is stable. And when manual welding ...
|
|
Hyundai Robotics and Guangdong Yiheng reached a strategic cooperation agreement on 100 robots
On November 8, 2017, Hyundai Robotics and Guangdong Yiheng Industrial Equipment Co., Ltd. (hereinafter referred to as "Yiheng Company") signed a strategic cooperation agreement in Shanghai, signed a contract with 100 robots, and launched a full range of in-depth cooperation to jointly devote themselves to the research and development, application and promotion of high-end robots.
|
|
Keenon Intelligent and Korea Hyundai Robotics officially announced a strategic cooperation
Recently, the IFS International Franchise Exhibition was grandly opened at the World Trade Center in Seoul, Korea. At the exhibition site, Keenon Intelligent and Korea Hyundai Robotics officially announced a strategic cooperation, and the two parties will work together to help the intelligent transformation of Korea restaurants and hotels in multiple scenarios and reduce labor costs.
At...
|
|
How many welding methods are there for Korea Hyundai Heavy Industry Robot - Arc Welding Robot?
1. Gas arc welding:
Argon arc welding, which uses argon as the shielding gas in the welding area, and carbon dioxide shielded welding, which uses carbon dioxide as the shielding gas in the welding, are all gas-shielded arc welding.
The basic principle is that when welding with an electric arc as a heat source, ...
|
|
The system composition of Korea Hyundai Heavy Industry Robot - arc welding robot
1. Robots
2. Automatic wire feeding device
3. Welding power supply
4. a welding gun
5. a positioner
6. Tooling fixtures
|
|
The main performance parameters of Korea Hyundai Heavy Industry Robot - arc welding robot
a) Number of axes in the system (sum of linkage and non-linkage shafts)
b) Number of linkage axes
c) Dimensions and weight
d) Power source parameters and total power
e) Number of axes of the robot body
f) The number of shafts and structural form of welding positioner
g) Number of axes of the moving device ...
|
|
The main performance parameters of Korea Hyundai Heavy Industry Robot - arc welding robot
1) Number of axes in the system (sum of linkage shafts and non-linkage shafts)
2) Number of linkage axes
3) Dimensions and weight
4) Power source parameters and total power
5) The number of axes of the robot body
6) The number of shafts and structural form of welding positioner
7) Number of axes of the mobile device ...
|
|