Daily maintenance and maintenance of welding robots - DENSO robots

Create Date: 2024-8-30 12:03:23|Source: Denso/DENSO

One. Daily viewing and protection

1. Wire feeding organization. Including whether the wire feeding force distance is normal, whether the wire feeding catheter is damaged, and whether there is an abnormal alarm. 2. Whether the gas flow rate is normal. 3. Whether the welding torch safety protection system is normal. (It is forbidden to close the welding torch safety protection work) 4. Whether the water cycle system is working properly. 5. Test TCP (advocate compiling a test program to run after each shift handover)

                              Daily maintenance and maintenance of welding robots - DENSO robots   ​

Two. Weekly viewing and protection

1. Scrub the axes of the robot. 2. Check the accuracy of TCP. 3. Check the oil level of the residue cleaning. 4. Check whether the zero position of each axis of the robot is accurate. 5. Arrange the filter screen behind the water tank of the welding machine. 6. Sort out the filter at the compressed air intake. 7. Sort out the impurities at the nozzle of the welding torch to avoid blocking the water circulation. 8. Organize the wire feeding organization, including wire feeding wheel, wire pressing wheel, and inner wire tube. 9. Check the hose bundle and guidewire hose for damage and cracking. 10. Check whether the safety protection system of the welding torch is normal, and whether the external emergency stop button is normal.

Three. Monthly viewing and protection

1. Smooth robot axes. In the meantime 1-6 shafts add white smooth oil. Oil number 86E006. 2. Add butter to the red grease nipple on the RP positioner and RTS track. Oil number: 86K007 3. The blue oil filler on the RP positioner with gray conductive grease. Oil number: 86K004 4. Multiply the needle roller shaft of the wire feeding wheel by the smooth oil. (A handful of butter will do) 5. Sort out the gun cleaning equipment and fill the air motor smooth oil. (General engine oil is sufficient) 6. Use compressed air to organize the control cabinet and welding machine. 7. Check the cooling water level of the water tank of the welding machine, and make up the coolant in time (pure water and a little industrial alcohol can be used) 8. Complete 1-8 items of work, and perform all items of weekly inspection.

Four. The protection and maintenance of the welding robot is carried out by the operator, and the personnel are distributed as follows:

It is necessary to write a maintenance record for each maintenance, and the equipment should be reported to the repair in a timely manner, and the condition of the equipment and the operation before the problem is described in detail, and the maintenance personnel should actively cooperate with the maintenance personnel to resume production smoothly! The company will inspect the maintenance status of the equipment from time to time. It is recommended that the operator carefully check the condition of the equipment at the time of each shift handover, and record the operation status of the equipment in each shift.

Regulations for the management of bots

It is necessary for the operator to maintain and protect the equipment in strict accordance with the maintenance plan, and operate in strict accordance with the operating procedures, and the equipment should reflect the condition of the equipment to the repair in a timely manner, including the time when the fault is presented, the phenomenon of the problem, and the detailed operation carried out by the operator before the problem appears, so that the repair personnel can sweep the problem correctly and quickly.

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