Recently, the embedded robot intelligent welding system developed by SIASUN was successfully delivered and successfully applied to China Gezhouba Group Electromechanical Construction Co., Ltd. (hereinafter referred to as "Gezhouba Electromechanical Company"). It is of great significance for Gezhouba Electromechanical Co., Ltd. to take the lead in carrying out robot welding technology in the domestic hydropower industry, implementing the standardization and intelligent upgrading of the manufacturing base, and playing an active role in the implementation of the strategy of leading science and technology and cost leadership, and enhancing market competitiveness.
Xinsong embedded parts robot intelligent welding system was successfully applied to Gezhouba Electromechanical Company
Small popular science ✦
What is a blot? Embedded parts are components that are installed (buried) in concealed works. It is a structural fitting placed during the pouring of the structure, which is used for the lap joint of the masonry superstructure, so as to facilitate the installation and fixation of the external engineering equipment foundation. Most embedded parts are made of metal, such as steel or cast iron. Embedded parts are very important basic work in the project, which plays a vital role in the stability of the project. The type, shape, size and specification of embedded parts are different, and there are many complex curves or small welding points, so the traditional embedded parts welding needs welding experts with very professional technical level, rich experience and extensive knowledge to complete. The intelligent welding of embedded parts with robots is another important breakthrough of domestic robots.
The robot workstation includes ten working modules, including intelligent welding robot, 3D scanning system, intelligent planning system, positioning system, weld tracking system, dust removal system, etc., which can weld workpieces of various shapes within the planned size, and the welding process is fully intelligent and flexible.
SIASUN has more than 20 years of rich experience in robot welding, focusing on solving the high-quality development problems faced by high-end equipment, shipbuilding, heavy industry, electronic equipment, machine tools and other industries in the process of upgrading from discrete manufacturing and production mode to intelligence.
SIASUN intelligent welding robot can realize flexible welding, adopt non-contact sensor detection, and is equipped with a laser positioning system to realize complex operations such as real-time welding torch attitude adjustment and multi-layer and multi-channel intelligent welding. It is widely used in automobiles, construction machinery, general machinery, metal structures and other industries.
▲ Vehicle manufacturing
▲ Ship processing
▲ Construction machinery
▲ Coal machine equipment
Aiming at the future, SIASUN will continue to strengthen core technology research, promote the integration and application of robots and new technologies, let robots play a greater potential, and help traditional industries to transform and upgrade and leapfrog development!
|
More on that
|
SIASUN Robot - How to solve the phenomenon of noise in the robotic arm?
Sort out the phenomenon of a robotic arm noise, if such a phenomenon is found on site, please overhaul the equipment as soon as possible!
Safety Matters:
It should be said that once the air pressure of the balancer is released, the phenomenon of 2 and 3 shafts falling may occur. At this time, if you release the motor brake ...
|
|
SIASUN Robot - The difference between Cartesian coordinate robots and joint robots
1. Working space and carrying capacity:
1) The length of the standard single root of Cartesian coordinate type is 6m, and it can reach 100m after assembly; Combined into a gantry robot, its working space can be a very three-dimensional space. A single root can carry 10-200kg, and the special structure can reach 2400 kg.
...
|
|
SIASUN Robotics – 3 common vision algorithms for autonomous mobile robots
Algorithm 1: Deep information extraction
The principle is to use two parallel cameras to triangulate each point in space. By matching the positions of the imaging points in the left and right cameras, the distance of the corresponding 3D points in space is calculated.
The robot wants to use several images to ...
|
|
SIASUN Robotics - Introduction to the types of cobot sensors
1. Two-dimensional vision sensor
The two-dimensional vision sensor is mainly a camera, which can complete the detection and positioning of object movement, two-dimensional vision sensors have appeared for a long time, and many smart cameras can cooperate with the coordination of the action route of industrial robots.
|
|
SIASUN Robot - Introduction to the classification of special robots
According to the main industries in which special robots are applied, special robots can be divided into: agricultural robots, electrical robots, construction robots, logistics robots, medical robots, nursing robots, rehabilitation robots, security and rescue robots, military robots, etc.
|
|
SIASUN Robot - A variety of factors for the failure of manipulator vacuum suction cups
1. The action mode is set incorrectly.
For example, a model with two products and a model with four products have different settings.
2. The whole machine is taken out and an alarm is issued, and it is fixed and stably taken out. This is caused by the adsorption assay pressure you have set too high. Need to reduce the detection ...
|
|
SIASUN Robot - Introduction to the classification of articulated robots
Classification according to the structure of articulated robots:
1. Five-axis and six-axis articulated robots
Possessing five or six axes of rotation, similar to a human arm.
The application areas are loading, unloading, painting, surface treatment, testing, measurement, arc welding, spot welding, packaging, assembly...
|
|
SIASUN Robot - Common problems of spraying robot spray guns
First, the shape of the spray amplitude is biased to one side of the center of gravity
Because the center hole of the air cap or the atomizing hole is blocked, the atomizing cap can be cleaned or replaced.
Second, the spray gun sprays to the left or right
There are two reasons, the first is that the sector control hole on one side of the air cap is blocked, and the second is ...
|
|
SIASUN Robot - a different classification method of six-axis articulated robots
1. According to the handling weight, the six-axis joint robot can be divided into micro manipulator, small manipulator, medium manipulator and large manipulator, etc.;
2. According to the coordinate type, the six-axis joint robot can be divided into Cartesian coordinate manipulator, cylindrical coordinate manipulator, polar coordinate manipulator and multi-level ...
|
|
SIASUN Robot - What does the robotic arm rely on to control?
1. Drive
The drive of the robotic arm can make the robotic arm move according to the path specified by the program, and it is the core component of the robotic arm, which can provide power and motion control. It consists of a motor, a reducer and a controller, which drives the drive through a power supply to achieve the specified ...
|
|
SIASUN MachinerySIASUN Hubei Province's first "Digital Craftsman" Employee Skills Competition was held
From September 20th to 22nd, the 2022 Hubei Provincial First "Digital Craftsman" Employee Skills Competition, sponsored by the Hubei Provincial Federation of Trade Unions and undertaken by China Construction Steel Structure Wuhan Co., Ltd. and other units, was held in Wuhan.
...
|
|
SIASUN Robot - What are the actuators of the manipulator?
1. Hands
The hand is mounted on the front of the arm. The inner hole of the arm is equipped with a transmission shaft, which can be used to transfer the application to the wrist to rotate, extend and bend the wrist, and open and close the fingers.
The structure of the manipulator's hand is similar to that of human fingers, and it is divided into three types: non-jointed, fixed joint, and free joint. Hand...
|
|
SIASUN was selected as the first "digital pilot" enterprise direction
On October 31, the official website of the Ministry of Industry and Information Technology announced the pilot demonstration list of the integrated development of the new generation of information technology and manufacturing industry in 2022, and the final publicity list includes 30 "digital pilot" enterprise directions, 97 implementation directions of the integration management system of industrialization and industrialization, and 88 characteristic professional industrial Internet platforms.
|
|
SIASUN Robot - Design method of Cartesian coordinate robot
1. Analysis of the use requirements: each robot is designed according to the generation of specific requirements, and the first step of the design is to analyze the use requirements clearly and determine the parameters that need to be considered when designing, including: the positioning accuracy of the robot and the repeated positioning accuracy; The load of the robot ...
|
|
SIASUN Robot - the control system of the manipulator
The elements of manipulator control include working sequence, arrival position, action time, movement speed, acceleration and deceleration, etc. The control of the manipulator is divided into two types: point control and continuous trajectory control.
The control system can be designed with digital sequential control according to the requirements of the action. It starts with ...
|
|
How to use the Xinsong oxygen concentrator
1. Install the main engine on the wheels of the main engine as a floor-mounted type or hang it outdoors with a hanger against the wall, and then install the gas collection filter.
2. If the oxygen concentrator needs to be hung on the wall or support, the gusset plate of the oxygen supply should be fixed on the wall or support, and the oxygen supply should be hung. ...
|
|
SIASUN Robot - What are the main advantages of painting robots?
First, the flexibility is good.
1. The radius of activity is large and flexible.
2. It can realize the spraying of the inner surface and the outer surface.
3. It can realize the mixed line production of various models, such as the mixed line production of cars, station wagons, pickup trucks and other bodies.
Second, improve the quality of spraying and materials ...
|
|
Xinsong Duoke collaborative robot helps 3C electronics production enterprises
The market demand for electronic products is changing with each passing day, which puts forward a test for the innovation of 3C electronics manufacturers. Agile manufacturing, flexible manufacturing, and lean manufacturing have become the development direction of 3C electronic production enterprises, and the characteristics of collaborative robots are catering to this development direction and manufacturing trend: high-precision ...
|
|
SIASUN robot - a common fault in the installation and use of coordinate manipulators
1. The flatness of the bottom surface of the single-axis manipulator installation is not up to standard.
The installation bottom plane of the single-axis manipulator is too large, which will lead to the forced locking of the bottom surface of the electric slide table, resulting in the strong bending deformation of the bottom surface of the slide table, linear guide rail and ball screw. If it is light, it will increase the running resistance of the single-axis manipulator, and the weight ...
|
|
SIASUN Robotics - What are the application scenarios of collaborative robots?
1. Pick up and place
For workers, manual pick-and-place should be one of today's repetitive tasks. Tedious operations can easily lead to worker errors, while highly repetitive body movements can easily lead to physical fatigue and injury. Start with the pick-and-place task to apply ...
|
|