From September 20th to 22nd, the 2022 Hubei Provincial First "Digital Craftsman" Employee Skills Competition, sponsored by the Hubei Provincial Federation of Trade Unions and undertaken by China Construction Steel Structure Wuhan Co., Ltd. and other units, was held in Wuhan.
▲ The first "Digital Craftsman" Staff Skills Competition in Hubei Province was held in Wuhan
With the theme of "Gathering New Kinetic Energy and Contributing to a New Era", the competition gave full play to the positive role of the vocational skills competition in building a skill formation system for industrial workers. There will be a competition for three types of trades: Robot, Building Information Modeling (BIM) Technician, and Drone Operator, which are welding equipment operators.
▲ At the main venue of the competition, SIASUN T12A-14 welding robot operation demonstration
In the robot operator competition, 16 sets of SIASUN T12A-14 welding robots and the contestants tacitly cooperated, and jointly dedicated a wonderful welding skills display, the atmosphere was warm and climactic, providing a valuable platform for the contestants to learn from each other, exchange and mutual learning, and further enhance the business skills of the employees of the major participating enterprises and the knowledge reserve of intelligent manufacturing.
▲ At the competition site, SIASUN T12A-14 welding robot and the contestants jointly presented a wonderful welding skills display
SIASUN welding robot technology highlights:
SIASUN welding robot products have a wealth of intelligent welding software packages, such as contact sensing, non-contact sensing, arc tracking, laser tracking, multi-layer multi-pass welding, real-time monitoring of welding production, welding process expert database, etc., to solve the pain points of poor workpiece accuracy, low welding quality consistency, and difficulty in centralized production management for customers in medium and heavy plates and other fields.
◾ Contact sensor detection
——The welding process is not affected by the deviation of the weld position, and automatically finds the position of the weld and identifies the welding situation, with high precision, good accessibility, safety and reliability
◾ Non-contact sensor detection
——It is suitable for the situation that the position deviation of the weld is larger, and the detection result is not affected by factors such as wire bending and inconsistent extension length
◾ Arc tracing
——When the actual weld trajectory deviates from the teaching program trajectory or thermal deformation occurs during the welding process of the workpiece, the robot corrects and compensates the running trajectory in real time through the data collection and processing of the welding process to ensure that the running trajectory at the end of the welding gun is always on the weld
◾ Laser tracking
——When the position of the weld is offset, the robot collects and processes the position data of the weld through the front laser sensor, corrects the movement trajectory in real time, and automatically detects the end point
▲ The contestants and the robot cooperate tacitly
◾ Multi-pass welding function
——In the welding production, some welding plates are thicker, and welding a weld can not meet the process requirements, and it is necessary to weld multiple lanes, or even multi-layer multi-lanes, which are widely used in the field of medium and heavy plate welding such as construction machinery, coal machinery, ships, and building steel structures
◾ Real-time monitoring of welding production
——Production and management personnel can use SIASUN production real-time monitoring system to monitor the working conditions of robot welding work platforms in multiple locations at the same time outside the work site, and obtain a variety of information such as robot parameters and welding parameters
◾ Database of welding process experts
——SIASUN combines years of practical experience to build a database of welding process experts, users can directly call the database data according to the form of the workpiece weld, automatically generate robot welding programs, and improve programming efficiency. The database can also be modified or newly created according to its own process situation, so as to achieve more ideal welding results
▲ On-site shooting of upward vertical welding renderings
SIASUN, as the technical support unit of this competition, actively cooperated with various skill training and skill competitions throughout the whole process, provided stable and reliable robot equipment and professional technical services for the competition, and left a deep impression on the contestants, referees and leaders of all parties. SIASUN will always adhere to independent innovation, promote the development of China's industrial robot industry, improve the level of intelligent development in key areas of the national economy, and cultivate more professional and technical talents and craftsmen of great countries, so as to provide strong support for accelerating the construction of a manufacturing power!
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