A servo motor encoder failure means that the encoder component is faulty, preventing it from generating and outputting the correct waveform. In this case, the method of repair is to replace the encoder or repair its internal parts.
1. Encoder connection line failure: This kind of failure has the highest probability and is often encountered in maintenance, so it should be a priority factor. Often, encoder cables are open, short, or in poor contact, so the cable or connector needs to be replaced. Special attention should also be paid to whether the cable is loose and causes open soldering or open circuiting. At this point, the cable should be clamped.
2. Encoder +5V power supply drop means that the +5V power supply is too low, usually not less than 4.75V power supply is due to power failure or loss caused by large resistance of transmission cables. At this point, the power supply needs to be serviced or the cable replaced.
3. The battery voltage of the absolute encoder drops, and this fault usually has a clear alarm. At this point, the battery needs to be replaced. If the memory of the reference point location is lost, you must perform an operation to return the reference point. The shielded cable of the encoder is not connected or falls off, which will introduce interference signals, make the waveform unstable, and affect the accuracy of communication. The inlet pump must guarantee the reliable welding and grounding of the shielded cables.
4. The encoder is loosely installed, which will affect the accuracy of position control, resulting in the position deviation when stopping, and even the overload alarm when the servo system is turned on. Please pay special attention. Grating contamination will reduce the output amplitude of the signal, so it is necessary to gently wipe the oil with absorbent cotton dipped in anhydrous alcohol.
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Buke servo motor - the fault phenomenon that the servo motor encoder is broken
1. Communication cannot be connected.
2. The interference in the process of data transmission will increase (sometimes it is not bad, but the connection between the host computer and the servo is incorrect, or there is a falling off, which is a very common problem).
3. The motor will run, but it will not work according to the instructions given by the servo ...
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Buke servo motor - fault and treatment of phase asynchronous motor(6-11)
6. When the motor is unloaded and overloaded, the ammeter pointer is unstable and swings
1. Cause of failure
(1) The cage rotor guide bar is welded or broken;
(2) Winding rotor fault (one-phase break) or poor contact of brushes and collector ring short-circuit devices.
2. Troubleshooting
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Buke servo motor - AC servo motor maintenance method
1. Please ensure that the environment is clean and avoid oil. When used in dusty and humid places, although the protection level of the servo motor is very high, it will be easy to cause problems if it is often used in such an environment.
2. Regularly check the use of the servo motor to see if there is any damage outside.
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What are the advantages of Buke motor - frameless motor?
Boost machine performance
Direct coupling (no backlash)
Higher system bandwidth
Improve machine efficiency
More compact structure
The machine takes up less space
The highest torque per unit volume
Reduced maintenance
Fewer mechanical parts
No grinding ...
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Common problems of Buke servo motor
Common problems of Buke servo motors
Why does the Kinco servo always display "Encoder counting" fault alarm?
The first thing to check is:
Whether the encoder cable is connected correctly.
Whether the encoder cable is threaded with the motor cable or other AC cables...
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Buke touch screen - the classification of touch screen and its characteristics introduction
1. Resistive touch screen
The most important part of a resistive touchscreen is a resistive thin-film screen that matches the surface of the display very well. This is a multi-layer composite film based on a layer of glass or hard plastic plate, coated with a transparent metal oxide (ITO indium oxide, transparent conductive ...
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Buke servo motor - inspection method before motor starting
1. For new or long-term out-of-service motors, the insulation resistance between the windings and the windings to the ground should be checked before use. Usually for motors below 500V, 500V insulation resistance meter is used; 1000V insulation resistance meter for 500-1000V motors; 2500V insulation resistance meter for motors above 1000V. Insulated ...
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Buke servo motor - how to care for and maintain servo motor
1. Regularly check the encoder connection line of the servo motor and the power connector of the servo motor to confirm that they are firmly connected;
2. If the servo motor is connected to a reduction gear, the servo motor should be sealed with oil to prevent the oil from the reduction gear from entering the servo motor.
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Buke servo motor - how to choose the model of servo motor?
1. The power of the motor
2. The power supply voltage of the motor
3. The encoder type of the motor
4. The size of the base of the motor
5. The movement mode of the motor
6. Motor communication bus
7. Whether the motor is equipped with a brake mechanism
8. Motor driver class ...
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How to solve the problem that the touch screen of Buke does not respond?
1. Check whether the joints of each connecting line are loose;
2. Check whether there is a conflict between the serial port and the abort number, and if there is a conflict, the resources should be adjusted to circumvent the conflict. Then check whether there are gaps in the surface layer of the human-machine interface, and if there are gaps, they should be replaced immediately. It also needs to be inspected ...
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Buke servo motor - what are the speed regulation methods of servo motor?
1. If the servo motor is an AC motor, it is a DC inverter air conditioner for speed regulation; If the servo motor is a DC brushless DC motor, it is the DC power supply DC transformer speed regulation; All servo motors can be used as "PLC motor speed regulating power supply circuit servo motor".
2、 ...
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Buke servo motor - servo motor encoder selection attention
One. SERVO MOTOR DIMENSIONS: 38MM, 58MM, 66MM, 80MM.100MM.
Two. Servo motor encoders are divided into: singleturn, multiturn.
Three. Servo motor encoders are divided into magnetic absolute encoders and photoelectric absolute encoders according to the principle
Four. Servo motor ...
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Buke servo motor - the working principle and function of servo motor encoder
1. The working principle of servo motor encoder
It is a rotary sensor that converts rotational displacement into a series of digital pulse signals that can be used to control angular displacement, and can also be used to measure linear displacement if the encoder is combined with a gear bar or spiral screw.
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Buke servo motor - precautions for servo motor encoders
Do not apply direct impact to the shaft during installation.
The connection between the servo motor encoder shaft and the machine should use flexible connectors. When attaching connectors to the shaft, do not press them in. Even if a connector is used, it is possible to add a load greater than the allowable load to the shaft due to poor installation, ...
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Buke servo motor - the starting method of single-phase AC motor
The first type, the split-phase starting type, as shown in Figure 1, is assisted by an auxiliary starting winding, and its starting torque is not large. The operating rate remains roughly constant. It is mainly used in electric fans, air conditioning fans, motors, washing machines and other motors.
Second, when the motor is stationary, the centrifugal switch is connected to the ...
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Buke servo motor - AC motor speed regulation method
AC motor speed regulation is achieved by changing the electrical parameters such as the power supply frequency, number of pole pairs and slip rate of AC motor.
1. Use the inverter to change the power supply frequency speed regulation, the speed regulation range is large, the stability and smoothness are good, and the mechanical characteristics are hard. It's just to add the amount ...
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Buke servo motor - the cause of common faults in motors
1. Sweeping: Sweeping is generally caused by friction of the stator and rotor due to bearing damage, shaft bending, or improper assembly during maintenance. In the process of overhaul and assembly of the motor, the parts of the motor should be kept clean, and the assembly of the end cover, bearing, etc. should be reasonable and not barbaric construction, otherwise ...
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Buke servo motor - the detailed steps of the zero point adjustment of the servo motor encoder
1. Remove the damaged encoder
2. Install a new encoder on the damaged motor
3. Find the Z signal and two power cords according to the figure, the general power supply is 5V.
4. Prepare a 24V and 5V output switching power supply with a slightly modified open circuit alarm and ...
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Buke servo motor - what is the resolution of the servo motor encoder?
1. The first difference between a servo encoder (synchronous service motor) and an ordinary encoder is that it provides sensing signal feedback for the commutation of the starting current. The main performance indicators of servo motor encoders are shift rate, accuracy, and repeatability.
1) Routinely mentioned 17-bit to 25-bit singleturn resolution ...
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Buke servo motor - servo motor encoder fault and maintenance
(1) Encoder failure: It refers to the failure of the components of the encoder itself, resulting in its inability to generate and output correct waveforms. In this case, the encoder needs to be replaced or its internal components repaired.
(2) Encoder connection cable failure: the probability of this fault is the highest, and the maintenance ...
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