How to automatically load and unload the robot

Create Date: 2024-8-30 12:03:23|Source: NACHI / Nachi Fujikoshi

Nazhi robot from the material tray clamping, sent to the CNC machine tool processing position by the chuck active clamping, according to the established degree of processing to complete the processing of the material, after the processing is completed, the robot will be processed workpiece to the finished product tray, * after the robot will take away the waste on the chuck and then grab the next raw material to be processed. In the whole process, the clamping and loosening of the hydraulic chuck of the machine tool and the start of the machining program of the machine tool need to accurately receive the command signal from the robot; Together, whether the chuck of the CNC machine tool is clamped in place, loosened in place, whether the machine tool is in a suspended state and other information also needs to be accurately transmitted to the robot to ensure the smooth progress of the whole process.
How to automatically load and unload the robot
  According to the production requirements, it is necessary to complete the loading and unloading needs of different materials in different presses, and connect 6 presses together to ensure that materials and semi-finished products can be actively and orderly circulated in the whole system, and the active recovery of finished products is finally completed.

Program Description:

1. This plan uses a single-axis truss robot with a vacuum suction cup grabbing system to complete the loading and unloading work;

2. The material feeding is fed by the rising material level slide, and the storage bin can store 800pcs products to ensure 4h continuous production and provide 2 replenishment warnings;

3. The No. 3 plate is transferred by the slide table between the three presses;

4. After the restriction, the finished and semi-finished products are transplanted to the conveyor in front of the press by the single-axis robot through the suction cup, and there will be a special tooling tray waiting for the corresponding position of the conveyor to wait at the blanking position to complete the transplanting work with the truss robot;

5. After the restriction in the plan, the finished product is selected to be transferred by a conveyor, which is a double-layer structure, and the base layer is used for the return of empty carriers;

6. There is a lift at each end of the conveyor line for the circulation of carriers;

7. The estimated vehicle usage capacity is 9-10 units;

8. There is a 250mm high manual step in front of the conveyor, which can be used for manual production and use, and then reduce the lifting organization in the system, which can improve the stability of the system and cost control.

This is a method of reliable transmission of information between the loading and unloading robot and a single CNC machine tool and then the end of active loading and unloading, and the useful and reliable transmission of information between a single CNC machine tool and the loading and unloading robot is completed. This method has low cost, simple and tidy field wiring, high reliability, strong anti-interference ability, and simple and feasible technical method.

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