When spraying, whether it is powder spraying or painting, it is necessary to atomize it to ensure uniformity. The composition of the paint is all chemical substances, and its paint mist and other volatile gases are flammable, and the spraying work site is like a gasoline station, which is flammable and explosive. The robot is electrically controlled, and if the protection is not properly maintained, it will cause a fire and explosion.
Therefore, in the spraying project, international regulations require the use of explosion-proof robots, and the common scene of explosion-proof Kawasaki robots is also in spraying projects, so spraying robots are often called explosion-proof robots, or explosion-proof robots are called spraying robots.
Start from a security perspective
First of all, no party expects any production incident, whether it is the manufacturer or the employees, including the government, so we all agree that it is necessary to use explosion-proof equipment for spraying. Since once a safety incident occurs, the impact on equipment, employees, factories and society is huge, so it is necessary to prevent explosions at the spraying site.
Start with the means of skill
If it's not an explosion-proof robot, can't it be sprayed? Purely from the point of view of skills, not explosion-proof robots can also achieve the process requirements of spraying, through other explosion-proof means, such as adding protective covers, protective clothing, protective layers, can also achieve the intention of blocking combustible gas and dust, but also can reach the intention of explosion-proof. However, explosion-proof is not only to block combustible paint mist, but also to have requirements for heat dissipation and ventilation of the equipment itself. In addition, it is also necessary to meet the requirements that do not affect the normal operation of the equipment, the working path and maintenance protection and other daily operations. External protection is also not an easy task.
Start from *** specification
Now the environmental protection requirements of the factory are getting higher and higher, and the Ministry of Environmental Protection has notified that it is necessary to strictly control the operation of "scattered and polluted" enterprises, and close all enterprises that cannot upgrade and transform qualified emissions! In Beijing-Tianjin-Hebei and surrounding areas alone, 176,000 "scattered and polluted" enterprises have been found. From the perspective of development, strict implementation of environmental protection norms is the right thing, and it is also the social responsibility and consciousness that every enterprise should have. The use of robots for spraying can increase the adhesion rate, reduce resource use and pollution, and be more conducive to meeting environmental requirements.
On the other hand, new spraying projects have rigid requirements for equipment and environmental impact assessment when they are approved, and even the construction of factories cannot be done if they do not meet the requirements. In view of the fact that the price of explosion-proof machines is much higher than that of general industrial robots, there are local industrial enterprises to apply for financial subsidies for spraying workshops, on the one hand, to promote enterprise innovation, to an environmentally friendly production mode, on the other hand, to reduce the pressure of enterprises, and promote the process of automation and intelligence.
What are the advantages of the protective function of the spraying robot?
The painting robot not only has protective functions but also protective measures, and the IP protection level reaches IP55
The surface of the spraying robot wire motor is not exposed when it is placed on the shell.
The spraying robot is equipped with a combustible gas detector.
The sealing ring does not allow outside air to enter the robot housing. Sparks and combustible gas will explode when mixed together, but our explosion-proof spraying robot of Xinliguang is equipped with a combustible gas detector, once the detector detects combustible gas, it will alarm and shut down, and there will be no danger
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