How to deal with the welding error of the welding robot?
After the above introduction, we need to temporarily understand the process parameters of the welding robot. In this section, we first learn how to deal with the welding shortcomings of welding robots.
Can welding robots show welding shortcomings? Can it handle it? The welding profession has now caught up with the trend of the times, combined with computer skills, artificial intelligence, communication skills, and is experiencing rapid development in various fields. Traditional welding is affected by the one-sided understanding of workers in the welding process, and the welding fault is simply presented. With the addition of time and improper manual operation, the welding robot will show welding errors. The editor will guide you through the welding mistakes and treatment scenarios.
The welding robot simply presents the welding fault:
The causes of welding errors are divided into physical and human elements of robots. The most important factors affecting the robot body include long service life, loose robot axes, and incorrect installation orientation. The human element includes operator fault and programming fault. The welding shortcomings in the welding process mainly include welding deviation, tumor, porosity, welding spatter, etc.
Welding robots can avoid welding mistakes:
With the continuous development and maturity of welding robot skills, active tracking skills and welding detection skills can be useful to avoid welding shortcomings. After intelligent identification of the welding specifications and the control system sends instructions, the actuator can place the weld filled with the appropriate welding data to ensure the integrity, aesthetics and robustness of the weld.
Sensor skills can monitor the welding process in real time, and workers can use sensors to detect the welding process in real time. If there are welding shortcomings, they can be alerted in real time. The operator can press the emergency abort button through the education box to stop the loss in time, change the welding parameters or check the maintenance status of the welding robot, and then perform normal operation.
Commissioning before welding. Before the large-scale production of welding robots, it is necessary to debug to observe the degree of welding and the operation of each axis of the welding robot. After the adjustment is completed, it can be produced in batches, which is useful to avoid welding shortcomings.
|
More on that
|
Denso achieved another great result in the Japan National Skills Competition
The 58th Japan Skills Olympiad National Competition and the 40th Japan National Skills Competition for the Disabled were successfully held in Aichi Prefecture, Japan. Denso was once again a great success, winning 16 medals, including five gold and one silver.
...
|
|
What safety precautions should be taken when operating an DENSO robot
Wear protective gear
Personnel who carry out the work should wear safety helmets, safety shoes, and goggles.
When using grease, wear protective gear such as gloves and goggles to prevent the grease from coming into contact with your skin or eyes.
Transportation, safety ...
|
|
Characteristics of industrial robot joint transmission chain - Denso robot
The drive source of the industrial robot drives the movement or rotation of the joints through the transmission parts, and then completes the movement of the body, arms and wrists. Therefore, transmission parts are important components of industrial robots. According to different transmission types, transmission components can be divided into linear transmission organization and rotary transmission group.
|
|
Denso attended the 15th China International Industry Fair with its small robots
At the 15th China International Industry Fair held in Shanghai, DENSO, a global manufacturer of automotive parts, showcased its innovative technologies such as the "New VS Series," a high-speed and easy-to-use small industrial robot (also known as a robot).
...
|
|
Features of the DENSO robot dresspack
1. High efficiency: The robot dresspack can carry out comprehensive and efficient inspection and protection operations inside the pipeline. It autonomously traverses the entire pipeline system, reducing the need for human resources and improving operational efficiency.
2. Precision: Through the cooperation of sensors and control systems, ...
|
|
The difference between "four" and "six" in industrial robots
Among the four-axis SCARA robots and six-axis articulated robots, the four-axis robots are specially planned for high-speed pick-and-place operations, while the six-axis robots provide higher flexibility in production movements.
Four-axis robot
The first two joints of the SCARA robot are capable of left ...
|
|
Denso launched its new "SLOC" logistics format
As one of the important links connecting supply and demand, logistics is closely related to personal life and enterprise development. DENSO Co., Ltd. (hereinafter referred to as "DENSO") has been emphasizing trunk line transit services in logistics, and its subsidiary, DENSO TEN, has launched the "Shuttle Line Of Com ...
|
|
Freedom to choose the welding robot – DENSO robots
The arms and wrists of the welding robot are the basic parts of the movement. The robot arm of any design has three degrees of freedom to ensure that the end of the arm can reach any point in its operating range. The three degrees of freedom of the wrist are the return transport of the three axes X, Y, Z perpendicular to each other in space.
|
|
Denso robot fault analysis and maintenance
Don't panic when the robot has a problem during operation, if the problem is not caused by the controller, then the cause of the problem must be the damage to the machine parts. In order to deal with the problem in the most concise way possible, the problem should be dissected. And the need to find out which part is ...
|
|
Automated robots at the DENSO Expo steal the spotlight
The "2013 China Electronic Equipment Industry Expo" hosted by Shenzhen Electronic Equipment Industry Association was held in Shenzhen on August 7-9. A number of leading industrial enterprises displayed new materials, skills and intelligent equipment products, and a variety of high-precision and automated robot products were unveiled. Profilers point out that ...
|
|
Introduction to the DENSO Robot VP VS VM Series
Denso Robot VP VS VM series The world's most advanced high-speed functions have greatly improved productivity. Miniaturization A thin-design robot that pursues functionality and aesthetics
The maximum width of the robotic arm is 235mm
The compact body is used to create a wide range of motion
Connector Faces ...
|
|
The difference between DENSO palletizing and handling robots
The palletizing robot is one of the transfer robots, which is the palletizing equipment on the production line. The palletizing robot has the characteristics of simple structure, few parts, small footprint, strong applicability, low energy consumption and simple operation. The manipulator and the body of the machine can be controlled by an electronically controlled servo system and a central rotating device ...
|
|
The DENSO robot has a built-in vision connection method
Hardware articulation method
If it is a USB camera (IDS), it is connected to the USB port of the robot controller.
In the case of GigE cameras (Basler) and network cameras (Canon), they are connected to the LAN port of the robot controller through the HUB during punctuality, and directly connected to the machine during execution.
|
|
Denso robot servo press function
(1) Realize programmable press-fitting control, process monitoring and evaluation.
(2) Using 12-inch colorful LCD touch screen, all kinds of information at a glance, easy to operate.
(3) Up to 100 control programs can be set, ...
|
|
Industrial robot simulation software - Denso Robot
(1) CAD import. RobotStudio makes it easy to import data in a variety of CAD formats, such as IGES, IGES, VRML, VDAFS, ACIS and CATIA. By using very accurate 3D model data, industrial robot programmers are able to generate more accurate programs.
|
|
DENSO manipulator program creation steps
STEP1: WINCAPS III. IS ACTIVATED
LAUNCH WINCAPS III.
For details, please refer to "Chapter 3 Activation and Completion (P.11)".
STEP2: Creation of the project
Create a project based on the robot you are using (necessary data).
For more information, please refer to ...
|
|
Welding Robot Welding Process Parameter Adjustment - Denso Robot
1. Number of joints. The number of joints can also be called degrees of freedom, which is an important goal for the flexibility of the robot. Generally speaking, the robot working space can reach three degrees of freedom, but welding not only needs to reach a certain direction in the space, but also needs to ensure the spatial posture of the welding gun.
...
|
|
Denso robotic arm battery issues
1. Summary of Denso robotic arm battery problems
The controller error code 2013 is displayed, and the query result is the time when the controller backs up the battery. The solution given is to replace the backup battery and set the next time for the inspection.
2. Solution ...
|
|
Features of crossed roller bearings for industrial robots - Denso
Characteristics of crossed roller bearings: crossed roller bearings are cylindrical rollers or tapered rollers that are placed straight with each other through barrier blocks on the V-shaped groove tumbling surface at 90 degrees, so crossed roller bearings can accept multi-directional loads such as radial load, axial load and moment load. Inner and outer rings ...
|
|
Welding robot, weld seam tracking and positioning-DENSO robot
Strictly speaking, the welding robot weld tracking and positioning system consists of two parts: before welding, the weld positioning function is tested to see whether the gap is suitable and accurately reaches the welding joint point; Real-time monitoring of welds and monitoring of product deformation during welding.
...
|
|