What safety precautions should be taken when operating an DENSO robot

Create Date: 2024-8-30 12:03:23|Source: Denso/DENSO

Wear protective gear

               What safety precautions should be taken when operating an DENSO robot

Personnel who carry out the work should wear safety helmets, safety shoes, and goggles.

When using grease, wear protective gear such as gloves and goggles to prevent the grease from coming into contact with your skin or eyes.

Precautions for transportation and installation work

In addition to the lightweight and small robots, which allow one person to work, at least two people are required to transport and install the robots. Also, try to avoid manual work and use a crane or lift with good performance.

Secure the cable to the specified suspension bolt (eye screw). If the suspension bolts are not secured during lifting, it may cause equipment breakage or injury to personnel.

Do not go under the robot while working.

Establish "work regulations" and ensure that workers comply with them

If it is necessary to conduct work such as teaching and maintenance inspections in the confined space of the robot, please refer to the following items to formulate "work regulations" and supervise the operators to implement them.

Robot operation steps required for work, such as how to start and how to use switches

The speed of the robot when performing tasks such as teaching

How to contact multiple people when they are working on the job

In the event of an abnormality, the operator should take appropriate measures

Measures to be taken to restart the robot after the emergency stop device is started and the robot is stopped (e.g., confirmation of removal of abnormal conditions, confirmation of safety, etc.).

In addition to the above, the following measures are required to prevent danger caused by sudden operation or misoperation of the robot.

Display on the control panel

Ensure the safety of workers working in confined spaces

Ensuring Correct Work Position and Posture It is possible to always check the robot movement and the position and posture that can be immediately avoided in the event of an abnormality

Implement anti-interference measures

Contact information for the operator of the relevant equipment

Types of anomalies and how to identify them

According to the type of robot, installation site, and work content, the corresponding "operation regulations" are formulated.

When formulating work regulations, please take into account the opinions of relevant workers, engineers from equipment manufacturers, and occupational safety consultants.

Display on the control panel

When working, in order to prevent other workers from accidentally starting or switching switches, etc., simple information such as "During operation" should be displayed on the multi-function instructor or operation panel. According to the situation, take measures such as locking the shell of the operation panel.

Safe installation and use of electric clamp fixtures

When installing and using an electric clamp (terminal actuator), take care to prevent the danger of power supply being off or changes in air and power supply. In addition, the residual energy inside the device should also be considered.

Ensure the safety of workers working in confined spaces

When working in a confined space of the robot, take any of the following measures so that the operation of the robot can be stopped immediately in the event of an emergency.

Monitor personnel outside of confined spaces and locations where the robot operation status can be monitored, and the monitoring personnel must strictly comply with the following matters.

In the event of an emergency, the emergency stop device is activated immediately.

Non-workers are not allowed to enter the confined space of the robot.

Workers in confined spaces must carry an emergency stop switch (or emergency stop button in the case of a multi-function or small trainer) with them so that they can be pressed at any time.

Inspections before the start of work, such as teaching

Check the following items before starting work such as teaching, and take necessary measures immediately after any abnormality is discovered.

Whether there is any damage to the skin or outer packaging of the outer wire

Whether there is any abnormality in the operation of the robot (whether there is any abnormal sound or vibration when starting)

The function of the emergency stop device

Whether there is air or oil leakage in the piping

There are no obstacles in or near the confined space of the robot

Workers should carry an emergency stop switch (emergency stop button for multi-function or small trainers) with them so that they can be pressed at any time.

Non-workers are not allowed to enter the safety fence.

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