Welding robots are industrial robots engaged in welding, including cutting and spraying. In recent years, with the development of electronic skills, computer skills, numerical control and robot skills, active welding robots have been used in production since the beginning of the 60s, and their skills have become increasingly mature.
1. Robot welding can improve the production power
The six-axis welding robot has a short response time and fast action. The welding speed is 50-160cm/min, which is much higher than that of manual welding (40-60cm/min). The bot does not abort during operation. As long as external hydropower conditions are assured, the project can continue. The high-quality six-axis robot has stable functions and reasonable use. Under the premise of maintenance, there is no failure within 10 years. This actually improves the output power of the enterprise.
2. Robot welding can improve product quality
In the robot welding process, as long as the welding parameters and motion trajectory are given, the robot will repeat this action precisely. Welding current and other welding parameters. The voltage welding speed and welding elongation play a decisive role in the welding effect. In the process of robot welding, the welding parameters of each weld are stable, the welding quality is less affected by human factors, which reduces the requirements for workers' operation skills, and the welding quality is stable and ensures product quality.
3. Robot welding can shorten the product transformation cycle and the corresponding equipment investment
Robotic welding can shorten the product transformation cycle and reduce the corresponding equipment investment. It is capable of completing the welding automation of small batches of products. The biggest difference between robots and special machines is that they are able to get used to the production of different workpieces.
In the process of product update, the robot body can re-plan the corresponding tooling and fixture according to the new product, and update the product and equipment without changing and calling the corresponding program commands.
|
More on that
|
Basic PLC programming steps for industrial robots
The scientific PLC programming process is actually very simple, but often most engineers think it is simple and neglect many details. Negligence in details will inevitably lead to problems in the future. If you want to avoid problems in the future, you can only abide by the rules well, no rules are not a circle, PLC programming has its ...
|
|
An integral part of the drive system for industrial robots – OTC Odihi
1. Pneumatic drive system
The pneumatic drive system is generally composed of cylinders, valves, air tanks and air compressors (or directly supplied by the air pressure station). and so on, with compressed air to drive the execution of the organization to carry out the operation. Its advantages are convenient air source, agile action, simple structure, low cost, ...
|
|
OTC Odichi welding machine replaces high-voltage electrolytic capacitors
The high-voltage electrolytic capacitor C2 supplies a stable DC to the primary inverter transformer to ensure the stable operation of the OTC welding machine. However, since the electrolytic capacitor is the same as the battery, the electrolyte is encapsulated inside, and the consumption of the electrolyte cannot be completely avoided, and its life span is limited.
Therefore, in order to ensure that the welding machine ...
|
|
OTC welding robot selection welding wire requirements
The robot can be supplied with barrel or disc wire as required. In order to reduce the frequency of replacing the welding wire, the robot should use barreled welding wire, but due to the selection of barreled welding wire, the wire feeding hose is very long, the resistance is large, and the quality requirements such as the stiffness of the welding wire are high.
...
|
|
OTC Odichi welding machine to reduce spatter method
Splash issues
Because metal is thrown from the weld point to adjacent surfaces, spatter reduces power and adds expense to the installation line. After the welding is completed, the welder needs to sort out the weld, and the rest of the data is wasted.
Many welders think it's part of welding. Many people learn ...
|
|
Two gears for the robot – OTC Odichi
1. Linear drive organization
The linear transmission organization is generally divided into: (1) rack and pinion equipment; (2) Ball screw;
(1) Rack and pinion equipment
Generally, the rack is fixed. The rotational motion of the gear is converted into the linear motion of the pallet.
Strengths: Simple structure.
...
|
|
The wire feeding method of the OTC welding robot
1. Push wire feeding method. This kind of wire feeding structure is relatively simple, light weight, and convenient operation and maintenance. However, the wire feeding hose is relatively long, the resistance is greater in the process of wire feeding, the wire feeding process is unstable, and the welding power is simply affected.
|
|
Advantages of ODS electric gripper over pneumatic gripper
In the field of industrial automation, grippers are a common and important tool. The role of the gripper is to clamp and fix objects, and are used for applications such as automatic installation, material handling and processing. And among the types of grippers, electric grippers and pneumatic grippers are two common picks. Well, the electric gripper ...
|
|
OTC E1064 Sequential Circuit Instability Exception Handling
E1064 Handling of Unstable Exceptions Detected in Sequential Circuits.
1. Shut down and restart.
2. After the shutdown and restart are invalid, remove the sequence board and reinstall it.
3. If it doesn't work ...
|
|
OTC Welding Robot "Three Stability"
1. Stable center of gravity
Welding is like practicing martial arts, the first thing to do is that the chassis should be stable, that is, the "horse step" should be stable, and the center of gravity cannot be unstable, and it is difficult to weld a good weld when the welding is shaking.
2. The welding torch should be stable
Trembling words ...
|
|
The technical advantages of OTC robots in the field of welding
OTC robots have certain advantages in all kinds of welding fields, and can complete all kinds of welding operations for users, which is a very good feedback and reputation for OTC robots. However, for users who do not know about OTC robots, they often may not know that OTC robots are used in various fields.
|
|
The importance of OTC Odichi joint robot repair
1. It is important to have spare parts on hand for quick replacement.
2. Scheduled repairs are generally performed by trained operators who work with the system on a daily basis. This type of OTC Odihi joint robot repair is generally done in shifts ...
|
|
Advantages of laser welding equipment - OTC Odixi
Laser welding robot is a very popular automatic welding equipment in recent years, about many manufacturers who use argon arc welding machine, laser welding professional equipment is a new technical application, if you also want laser welding machine technical but do not know the details of today's general electric for us to interpret the excited...
|
|
OTC robot welding arc programming points
In the welding process, it is necessary for the robot to use the walking mode of interpolating straight lines or arcs to weld. The difficulty coefficient of welding arc is the highest, and whether the arc welding is beautiful or not is the true level of a welder. The robot welding arc first needs to be programmed, and the program should be ...
|
|
Welding Robot Weekly Inspection and Maintenance – OTC Odich
1. Wipe the robot's shaft.
2. Check the accuracy of TCP.
3. Check the oil level of the residue.
4. Check whether the zero position of each axis of the robot is accurate.
5. Clean the filter behind the oil tank of the welder.
6. Clean the filter at the inlet of the compressed air.
...
|
|
Installation tutorial of OTC welding robot I/O board
The wiring method of the physical I/O signal line of the OTC welding robot relay equipment + I/O board is as follows:
1. Cut off the main power supply and circuit breaker on the control equipment.
2. Remove the back panel next to the control device.
...
|
|
How to choose the right filler metal – ODC Robotics
Choose the right filler metal
What is a base metal and what is the quality?
We work with different metals because they have different properties and generally don't work well together. Apply the right application to match your base metal ...
|
|
Welding Robot - OTC Robot
The reason why welding robots can account for more than 40% of the total number of industrial robots is related to the special industry of welding. Welding, as an industrial "tailor", is a very important means of processing in industrial production.
|
|
Why is the word DAIHEN printed on the OTC robot
With the increasing number of OTC bot procurement users, the popularity is increasing. Now that more and more factory users are beginning to pay attention to OTC robot products, we may have a brief or in-depth understanding of OTC robot products from the Internet or related exhibitions.
...
|
|
Daily maintenance and maintenance of palletizing robots - OTC robots
1. Keep the surface of the palletizing robot clean and clean up the dust in time;
2. Check whether the fixing bolts of the palletizing robot are loose once a week;
3. Smooth the cylinder support shaft, hinch seat hole and shaft every day. 1-2 drops of smooth oil per filling;
...
|
|