The robot can be supplied with barrel or disc wire as required. In order to reduce the frequency of replacing the welding wire, the robot should use barreled welding wire, but due to the selection of barreled welding wire, the wire feeding hose is very long, the resistance is large, and the quality requirements such as the stiffness of the welding wire are high.
If you want to know what are the quality requirements of the welding robot for the welding wire, first of all, we must know that this yellow thing is actually the impurities in the welding wire and the welding base metal, mainly because the high-temperature oxidation of silicon-manganese elements in the welding process reacts with the CO2 in the maintenance gas, and differentiates into oxides composed of silicon oxide and manganese oxide, which is somewhat similar to the welding slag during manual electrode welding. Although these phenomena can occur even with welding robots, these oxides do not have any adverse effect on the welding quality except for a slight flaw in the appearance, and can be easily removed with a brush.
The welding robot not only has the advantages of high power and stable power, but also has outstanding flexibility, even in the most chaotic environment, it can ensure stable and efficient operation. This is inseparable from the composition of the equipment, including the main body, welding power supply, one-dimensional heavy-duty slide table, robot L-arm, wire cutting station, control system and other devices.
If you want to reduce these oxides, you can choose the welding wire with less silicon-manganese elements, and replace the maintenance gas with a mixture with less CO2 content, and the oxides will be less welded, and the yellow spots will be much less.
The so-called welding robot refers to an industrial robot that is equipped with welding tongs or various types of welding. The welding robot system comprises: the system is used to control the robot manipulator driven by the welding robot, a sensor used to detect the welding state, and a main personal computer (PC) used to perform the whole control of the robot manipulator, wherein the main PC sends and receives the correction instruction about the movement path of the welding robot to the robot manipulator according to the detection signal supplied by the sensor, so the movement path of the robot is directly controlled. Therefore, in the robot system, the main PC can directly control the movement path of the robot during the welding process.
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Inspection aspects of OTC welding robots
In order to make the welding robot work efficiently and ensure the normal operation of the robot, the user needs to regularly maintain and check the robot body and system after using the robot to a predetermined time. Together to ensure the safety of equipment and personnel during operation, the robot operates every 4000 hours.
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Application scenarios of ODS collaborative robots
1. Pick up and place
For workers, manual pick-and-place should be one of today's repetitive tasks. Boring and vulgar operations can easily lead to worker errors, and highly repetitive body movements can also easily lead to physical fatigue and damage. From the beginning of the pick-and-place mission application ...
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OTC Robot FD-B4 Maintenance Steps:
1. Preparation before robot maintenance
1. Robot oil type: REO about 1000ml, EP2 about 10-30ml, WR2 about 10ml
2. Tools: one technical refueling pump, 4 syringes, oil blotting paper, several plastic bags, waste oil drums, hexagonal wrenches
3. Robot ...
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Introduction to Four-Axis/SCARA Robot - OTC Odichi
Four-axis robotics means that the arms of a four-axis robot can move freely on geometric planes. The "Articulation Manipulator" is optional, i.e. traction freedom in the X, Y, and Z directions, and rotation freedom in the Z direction.
Delta Parallel Robot
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The importance of welding parameters for the quality of the finished product – ODC Robotics
quality
When you're running a production line, the quality of the finished product is critical to the success of your business. Engineers will spend a lot of time developing standards for your product, including developing exact welding parameters for each part of the process. But how important are these parameters for the quality of the finished product? Use not ...
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OTC fastening screw robot system
Relying on the technology stack of OTC robots and the advantages of automation, OTC can create a set of automated operation systems for customers that use robots to realize from bolt picking to bolt locking agent application and tightening screws.
This...
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OTC welding robot usage tips
The development of welding robot skills has quickly experienced three stages: reproducible, perceptible, and intelligent. The reason why welding robots are so popular is mainly because of its strengths, such as: spatter, smoke and dazzling light generated during the welding process, which are very useful to manual workers.
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Special sensor for OTC robot arc welding
The OTC arc welding robot has five optional special sensor accessories for arc welding, which are FD-WD, FD-AR, FD-QD, FD-QF, FD-QT. During this period, the introduction of each type of arc welding special sensor equipment is as follows:
1. FD ...
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Precautions for long-term storage of second-hand robots
When the second-hand manipulator is stored for a long time, it is necessary to pay attention to the following seven requirements:
1. The arrangement and placement of the parking airport should ensure that the entry and exit of any manipulator is not affected by other manipulators.
2. It should be parked indoors in a boring room. Those who have to park outdoors should choose a flat ...
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The core key technology of industrial robots - OTC Odixi
(1) Open and modular control architecture
The distributed CPU computer structure is selected, which is divided into robot controller (RC), motion controller (MC), optoelectronic isolation I/O control board, sensor processing board and programming teaching box. Robot Controller (RC) & Programming ...
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Introduction to ODC robot chassis technology
The robot chassis carries the fundamental functions of the robot itself, such as positioning, navigation and obstacle avoidance, which can help the robot complete intelligent walking.
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Robot automatic welding method
The presentation of welding automation can not only greatly advance the power of welding, but also reduce labor intensity and eliminate the unavoidable human factor. Among all the automated welding methods, the most widely used are arc welding, spot welding and laser welding.
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OTC Odihi Teach Pendant Programming
**Step: How to create a program. Press the +, the program selection window will appear at this moment, and the selection list will appear, and you can see all the programs that have been programmed in the teach pendant. The number of the program currently in use that appears after the current program is filled in with a ...
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Structural performance characteristics of OTC robot protective clothing
Robot protective clothing is used to protect the robot from the external environment during operation, protect against chemical dangerous goods, corrosive substances and other extended life of the robot.
1. Background of the use of OTC robot protective clothing
Appear...
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Welding robot weekly inspection and maintenance - OTC robot
1. Scrub the axes of the robot.
2. Check the accuracy of TCP.
3. Check the oil level of the residue cleaned.
4. Check whether the zero position of each axis of the robot is accurate.
5. Sort out the filter screen behind the water tank of the welding machine.
6、 ...
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OTC Odichi welding machine to reduce spatter method
Splash issues
Because metal is thrown from the weld point to adjacent surfaces, spatter reduces power and adds expense to the installation line. After the welding is completed, the welder needs to sort out the weld, and the rest of the data is wasted.
Many welders think it's part of welding. Many people learn ...
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Precautions for the selection of industrial robot claws
Industrial robots need an accurate and simple end-effector that can handle many different parts, and it is necessary to know what type of parts will be handled before selecting the gripper of the industrial robot. Precautions for the selection of industrial robot claws
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The relationship between ODS servos and robots
The servo motor is the driving device of the robot joint
The joint drive of the robot is inseparable from the servo system, and the more joints, the higher the flexibility and accuracy of the robot, and the more servo motors need to be used. The servo motor affects the robot's arm control, such as orientation, angle, etc.
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Industrial robot system composition - OTC robot
(1) Control computer: the dispatching and command organization of the control system. Generally, microcomputers and microprocessors have 32-bit, 64-bit, etc.
(2) Teaching box: Teaching robot working trajectory and parameter setting and all human-computer interaction operations, with its own independent CPU and storage unit, and ...
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Welding technology for ODICHI MAG welding
1. Insist on 1/4-3/8 inch wire rod elongation (the length of the wire protruding from the torch head).
2. Use small diameter welding wire when welding thin plates; When welding thick plates, large diameter welding wire and high-current welding machine are used. Check out the detailed performance of the welder recommendation.
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