The industrial robot manipulator is generally composed of the main power supply, the power supply unit of the accounting machine, the control module of the accounting machine (the main part of the accounting machine), the input and output board (I/O board), the user connection port, the teaching pendant terminal (Flexpendant) interface, the accounting machine board of each axis, and the drive unit of each axis. An industrial robot control system contains more than 36 drive units, then a drive module contains more than 9 drive units, which can handle 6 internal axes and 2 general axes or additional axes, which should be determined according to the model of the robot.
The standard hardware in the control cabinet of the industrial robot mainly includes the control module, which mainly includes the primary accounting machine for controlling the manipulator action, including the fulfillment and signal processing of RAPID. One control module can be connected to 1 to 4 drive modules. The drive module comprises a module of electronic equipment, which can supply power to the motor of the manipulator, and the drive module can contain more than 9 drive units, each unit controls a manipulator joint, and the specification of industrial robots has 6 axes so there are six joints, so each industrial robot manipulator generally uses a drive module.
The requirements of the control cabinet of industrial robots are to ensure safety, and the electronic limit switch and safeMoveTM skills are generally applied, taking into account the safety and flexibility of the combined area to reduce the footprint, and have a good performance in human-machine collaboration. The second is that the high-speed ** can improve the power of the industrial robot to perform the task when the control cabinet is controlled, and the industrial robot control cabinet is based on dynamic modeling skills, which can actively optimize the function of the robot.
With QuickMoveTM and TrueMoveTM skills, you can shorten the takt time and improve the accuracy of the path. The skills used by IRC5 can make the robot's movements more relevant, enhancing its operational function. The control accuracy of the general industrial robot manipulator can reach plus or minus 0.01mm. Thirdly, it is IP67 (only protection against liquid and solid particles). It can work in a relatively harsh working environment and under high load and high frequency beats. The active safety and passitive safety functions of ABB's industrial robot control cabinets ensure the safety of operators, robots and other property.
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Classification of vision systems for mobile robots – KUKA robots
The vision system of mobile robot refers to the vision system of mobile robot, which includes two parts: obtaining pictures through sensors and processing drawings through computer processors. According to the number and characteristics of vision sensors, the mobile robot vision system of the main stream has monocular vision, binocular ...
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KUKA robot program logic functions
Introduction to Logic Programming
Use input and output in logic programming
In order to communicate with the peripherals of the robot control system, digital and analog inputs and outputs can be used.
To KUKA ...
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3D modeling and mounting of KUKA six-axis robots
3D modeling of KUKA six-axis robots
1. Modeling of chassis box and servo motor. There are mainly box bases, small electric boxes, rotating arm motors, etc.
2. Modeling of large arm structures. There are mainly drive arm seats, large hands ...
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Problems that industrial robots focus on and solve - KUKA robots
At present, the use of robots in machine tools by domestic enterprises is still in its infancy, and many theoretical and practical problems have not been fully understood and handled. For example, the most common form of use is still a simple combination of machine tools and robots, each using a set of control systems. To get the most out of the machine ...
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Analysis of the abnormal noise of the KUKA robot reducer
Planning reasons and countermeasures
1. Japan RV reducer internal gear accuracy level planning Japan RV reducer planners often consider economic factors as much as possible to confirm the gear accuracy level negligence accuracy level is the gear noise and backlash mark. United States Gear Manufacturers Association ...
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Robot drive control system – KUKA robots
The drive control system is mainly used to control the robot to move according to the set motion parameters. It primarily consists of servo drives, servo motors and manipulators.
(1) The servo motor is mainly used to drive the joints of the robot, and it is required to have ...
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The KUKA robot replaces the battery
The battery of the KUKA robot is available in two orientations, one on the door and the other under the cooling channel, and is connected to the X305 plug on the control cabinet and protected by F305 fuse. The operating system leaves the factory with the battery plug X305 unplugged from the CCU to ...
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Features of the transfer robot – KUKA robot
1. Able to carry out high-precision packaging operations
According to the integration of the stacking robot with other machinery and equipment, the intelligent robot can completely complete the original messy packaging operation, saving a lot of labor for the company and making due contributions to the company's intelligent production and production.
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Advantages of KUKA robot palletizing
What are the advantages of KUKA palletizing robots that can gradually replace conventional labor? The gradual replacement of traditional labor is mainly due to the following characteristics:
1. The palletizing manipulator works 8 hours instead of 3-4 people, which can save manpower costs every year.
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KUKA palletizing robot operation specifications
KUKA palletizing robot operation specifications
All prerequisites
Before using this equipment, wear labor protection articles as required;
Check the equipment according to the checklist, understand the status of the equipment, and make corresponding records;
Check if water, electricity, gas, etc. are turned on ...
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Manual operation of industrial robots – KUKA robots
The linear motion of an industrial robot refers to the linear motion of the tool TCP mounted on the flange of the sixth axis of the robot in space. The coordinate linear motion should specify the coordinate system, tool coordinates, and workpiece coordinates. Coordinate systems include earth coordinates, datum coordinates, tool coordinates, and workpiece coordinates. Specified ...
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KUKA robots are prone to malfunctions
1. The KUKA robot does not supply power and has no response
2. KUKA robot 1-6 axis, any axis does not move, stuck
3. The KUKA robot crashes and the KUKA robot computer cannot be started and the computer does not respond
4、KU ...
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Precautions for disassembling the A6-axis motor of KUKA robots
1. When replacing the motor, pay attention to handling with care to avoid damaging the motor.
2. When the motor is withdrawn from the reducer or installed into the reducer, attention should be paid to the horizontal movement to avoid the splash wear of the motor and the reducer.
3. The direction of the power cord plug of the motor of the new device may be the same as the original plug ...
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The structural composition of the KUKA welding robot
Choosing a robot for welding is not enough to have a robot, it must also be equipped with peripherals. The conventional arc welding robot switcher consists of 5 parts.
1. The robot body is generally a 6-axis shutdown driven by a servo motor.
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Execution of the CELL.src program of the KUKA robot
1) Run the CELL.src program in T1 or T2 form, perform part (1) in the figure, the KUKA robot performs back to the HOME point, performs the BCO operation, the window displays "BCO has been reached", and the BCO operation makes the KUKA robot run to the track.
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Introduction to Robot Control and Perception Systems – KUKA Robots
The robot control system is the brain of the robot and the primary element that determines the function and function of the robot. The control system is to retract the command signal from the drive system and the implementation organization according to the input program, and control it.
Control system
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When does the KUKA robot need to be corrected?
When calibrating the KUKA robot, the axes are moved to a defined mechanical orientation, i.e. the mechanical zero orientation. This mechanical zero point requires the shaft to move to a bearing that detects the notch or scribing symbol. If the KUKA robot is in the zero position of the machine, it will store the positive detection of each axis ...
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KUKA AC servo motor vibration fault analysis and solution
(1) If the rotor of a KUKA motor is unbalanced, and the dynamic balance of the motor rotor is defective or deteriorates after use, the same oscillation source as the "oscillation motor" will occur.
(2) The twist of the hinge, the twist of the hinge is similar to ...
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Overview of the seven axes of the robot – KUKA robots
1. Device Definition:
The KUKA robot itself has 6 degrees of freedom, i.e. six axes.
This equipment is an extension of the X-direction walking interval of the robot (basic type: 5m; Lengthened: 7m), i.e. the seventh axis.
2. Equipment components ...
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KUKA robot resolver-to-digital converter
KUKA robot resolver-to-digital converters (RDCs) are used to collect motor orientation data. Up to 8 resolvers can be connected to the RDC. In addition, the temperature of the motor is measured and analyzed. EDS is used to store non-volatile data in RDC bins.
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