At present, the use of robots in machine tools by domestic enterprises is still in its infancy, and many theoretical and practical problems have not been fully understood and handled. For example, the most common form of use is still a simple combination of machine tools and robots, each using a set of control systems. To take full advantage of the integrated use of robots and machine tools, unremitting efforts are needed.
(1) Robots should give full play to the inherent advantages of industry and establish a higher development policy
From the research and use of basic theories, to the improvement of production and installation processes, to the breakthrough of basic components such as reducers and servo motors, we will continue to make efforts to contribute to the improvement of the level and quality of domestic robots.
(2) In order to promote the improvement of the level of integrated use of machine tools and robots, the research and formulation of relevant technical specifications should be hurried
In this field, there are some special requirements for the control system and mechanical structure of machine tools and robots, and the requirements are standardized through the formulation of specifications.
(3) The cultivation of robot professionals and the spread of related knowledge should be actively carried out
Therefore, in the emerging industry, the R&D and use of robots are scarce. Especially in terms of use, now in China, whether it is a robot integrator or a user, knowledge and experience are still lacking to varying degrees, which often leads to twists and turns and failures of the project.
(4) The machine tool that works in collaboration with the robot should have a satisfactory automation function
For example, the automatic detection of machining accuracy, the automatic detection and compensation of tool wear and the automatic replacement of tools, etc., so as to ensure the continuous and stable operation of the flexible work unit.
(5) The robot and machine tool for collaborative operation should be jointly designed, and the necessary adaptive changes should be made separately
There are not only changes to the mechanical structure (such as the protective structure), but also the integration of the control system and the arrangement of various sensors, so as to form an organic whole with a unified and reasonable spatial layout and coordinated functions.
In view of the current situation of robot research and development and integrated use with machine tools, relevant enterprises should establish an effective arrangement and liaison mechanism to strengthen exchanges and collaboration, fully achieve resource sharing and complementary advantages, and establish necessary technical specifications and specifications in a timely manner to form a joint force for industrial development. This will also play a beneficial role in promoting the transformation and upgrading of China's machine tool industry.
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1. Red Dot Award for Exterior Design, all-aluminum structure, high strength, and therefore large load, KUKA already has a robot with a load of 1000kg, which can be seen at every exhibition
2. The only robot that realizes six axes can be quickly electronically calibrated, and other robots generally choose to change the orientation.
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KUKA industrial robot control system functions
The robot control system is an important part of the robot, which is used to control the manipulator to complete specific work tasks, and its basic functions are as follows:
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KUKA robot motor knowledge
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Introduction to the KUKA Robot Teach Pendant button
1. The button to unplug the smartPAD
2. Operation method selector switch:
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Safety prompt for the KUKA robot to change the motion command
After each change to the motion command, the robot program must be tested at low speed (run method T1).
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KUKA robot external axis motor grouping
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How to set the load of the KUKA robot
1. Problems in the load setting of KUKA robots
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Software functions related to the real-time motion of KUKA robots
KUKA Robot RSI:
KUKA. Robot Sensor Interface
Function:
The data and signals from external sensors are effectively combined with the robot control system, and then the robot movement is corrected and guided.
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KUKA Robot Load Test Method
1. Install the Load data determination load test software, change the teach pendant language to English, and only recognize English, German and Japanese during the load test, not Chinese.
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Robot welding speed – KUKA robots
1. Robot welding can improve the output power
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Key components of industrial robots - KUKA robots
1. High-precision reducer
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Frequently asked questions about KUKA robot motors
1. KUKA robot motor coil repair, leakage, burning, overcurrent, overvoltage, heating, hot starting, alarm, tripping, and weak work;
2. The servo motor is weak in magnetism repair work, and the low-speed (no-load) can be alarmed at high speed (operation);
3. The repair of the external shaft motor of the robot is encountered.
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Characteristics and applications of parallel robots - KUKA robots
First, the characteristics of parallel robots
1. No accumulated error, high accuracy;
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3. Compact structure, high stiffness and large bearing capacity;
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KUKA robot application examples
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Tutorial on external automatic configuration of KUKA robots
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Description of the output variable
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