1. Support for multiple tools: Slim robots ranging from 700mm to 3120mm provide the highest payload capacity in their class, enabling manufacturers to utilize a range of sensors and torches to optimize welding accuracy to improve product quality.
2. Provide flexibility for welding multiple parts: An efficient arc welding robot can manufacture parts of similar size as needed in the same work cell, thus increasing the flexibility of the work cell and helping to obtain greater investment value.
3. Support programming for multiple jobs: It can program multiple jobs into the same work unit, so as to produce a variety of different types of parts, which is convenient and efficient. A "job" is a file and code that tells the robot what to do, usually saved by a part ID number. A robotic work cell can store hundreds or even thousands of jobs.
4. Allow copying jobs: You can copy jobs from one work unit to another. For high-volume manufacturers, there may be multiple work cells running the same (or very similar) parts. These jobs can be created on a single work cell, programmed offline using simulation software, and then installed on multiple work cells.
5. Adapt to changing needs: With the right tools, powerful arc welding robots can be repurposed as general-purpose robots and vice versa to adapt to changing production needs and future business growth. Robots can often be retrofitted with new equipment, such as laser sensors or upgraded welding equipment, to meet the needs of different material or part challenges.
6. Adapt to various welding equipment: According to the process, most arc welding work units can adapt to the change or upgrade of welding equipment, thus improving production flexibility. Modern welding power sources include many processes designed for specific applications, such as thin-gauge steel, lightweight aluminum, or heavy deposited plates.
|
More on that
|
Korea Hyundai Heavy Industries Robot - Common defects of welding robots
The weld is not fully penetrated
Incomplete weld penetration is one of the common defects in robotic welding. When this happens, the depth of the weld is not enough, which leads to a decrease in the strength of the weld. There can be a variety of reasons why a weld is not fully penetrated, such as insufficient heat input or incorrect welding parameters. ...
|
|
Technical characteristics of Korea Hyundai Heavy Industry Robot - spot welding robot
(1) The technology is comprehensive, and the complete set of industrial robot and automation technology concentrates and integrates a number of disciplines, involving a number of technical fields, including industrial robot control technology, robot dynamics and simulation, robot construction finite element analysis, laser processing technology, modular program design...
|
|
Korea Hyundai Heavy Industries Robot - the main application area of welding robots
1. Mechanical production
With the intensification of the welding task of the mechanical production operation, the welding operation has poor working conditions, the heat radiation is large, and it is a dangerous operation, and there are many large-scale equipment in the mechanical production, which also increases the difficulty of welding, and the welding robot ...
|
|
Korea Hyundai Heavy Industries Robot - The specific operation process of welding robots
1. Turn on the machine. The operator turns on the power switch "ON" on the control cabinet and adjusts the operating mode to "TEACH" → "Teach-in mode".
2. Welding program editing. Enter the program editing state: first create a new program on the main menu, display the new program ...
|
|
Introduction to the core module of Korea Hyundai Heavy Industry Robot - arc welding robot system
The robot itself
The six-joint robotic arm driven by servo motor is the majority, and the type is selected according to the requirements of welding conditions, load, welding operation span, welding accuracy requirements, welding torch cable installation, wire feeder installation and other factors.
Robot control cabinet
Equipped with arc welding function package ...
|
|
What are the process parameters of Korea Hyundai Heavy Industries Robot - Welding Robot Welding
1. Number of joints. The number of joints can also be called degrees of freedom, which is an important indicator of the flexibility of the robot. Generally speaking, the robot workspace can reach three degrees of freedom, but welding not only needs to reach a certain position in the space, but also needs to ensure the spatial attitude of the welding gun.
...
|
|
Introduction to the key technology of Korea Hyundai Heavy Industry Robot - arc welding robot
(1) Arc welding robot system optimization and integration technology: The arc welding robot adopts AC servo drive technology and high-precision, high-rigidity RV reducer and harmonic reducer, which has good low-speed stability and high-speed dynamic response, and can realize maintenance-free function.
(2) Coordinated control ...
|
|
Korea Hyundai Heavy Industries Robot - Common system failures of welding robots during the welding process
1. Collision of guns: It may be due to the deviation of the workpiece assembly or the inaccuracy of the TCP of the welding gun, you can check the assembly situation or correct the TCP of the welding gun.
2. If there is an arc fault, the arc cannot be initiated: it may be due to the fact that the welding wire does not touch the workpiece or the process parameters are too small.
|
|
Korea Hyundai Heavy Industry Robot - Analysis of common fault types of welding robots
1. Hardware failure
The hardware part of the welding robot workstation is mainly composed of the robot body, the control cabinet, the welding power supply, the peripheral equipment and various lines.
The hardware failure of the welding robot workstation is mainly caused by the loss of electrical components such as relays, switches, fuses, etc.
|
|
Introduction to the technical parameters of Korea Hyundai Heavy Industry Robot - Argon arc welding robot
1. Welding speed. Welding speed needs to match the welding quality, if the welding speed is too fast, it will affect the welding quality, easy to appear welding deviation, less welding, missing welding and other welding defects, the welding speed is too slow, it will affect the product production process, welding speed is an important indicator to determine the welding efficiency.
...
|
|
How many welding methods are there for Korea Hyundai Heavy Industry Robot - Arc Welding Robot?
1. Gas arc welding:
Argon arc welding, which uses argon as the shielding gas in the welding area, and carbon dioxide shielded welding, which uses carbon dioxide as the shielding gas in the welding, are all gas-shielded arc welding.
The basic principle is that when welding with an electric arc as a heat source, ...
|
|
Korea Hyundai Heavy Industry Robot - Spot Welding Robot Welding Clamp Instructions
1. Please do not touch the live parts other than the secondary conductor.
2. The grounding of the welding machine should be implemented by the electrician in accordance with the regulations.
3. For installation and maintenance inspection, it is necessary to turn off the empty opening of the distribution box and cut off the power supply on all input sides for more than 5 minutes. After cutting off the power supply on the input side, the power ...
|
|
Equipment characteristics of Korea Hyundai Heavy Industries Robot - Column Robot Palletizer
1. The finished box is automatically stacked in a reasonable place through the robot, which is convenient for the forklift to be transported to the material storage area.
2. It can freely set the number of layers, columns, rows, and the interconnection between each line and each pallet of material palletizing
3. Full Chinese operation interface, simple and fast operation ...
|
|
Korea Hyundai Heavy Industries Robot - Method for adjusting welding parameters of welding robots
1. Adjust the welding current
Welding current is the circuit current flowing through the welding rod and welding wire during welding, when setting the welding current, it is necessary to refer to the specifications of the weld and the penetration depth and width, the welding current is too large or too small will affect the welding quality, and the welding current is too large.
|
|
Korea Hyundai Heavy Industries Robot - the main noun term for industrial robots
1) A manipulator can also be referred to as a manipulator. It is a mechanical device that has a similar function as a human arm and can grasp and place objects or perform other operations in space.
2) Actuator A power device that converts electrical or fluid energy into mechanical energy
3) Knot ...
|
|
Korea Hyundai Heavy Industries Robot - Programming Skills for Welding Robots
1. In order to reduce welding deformation, choose a reasonable welding sequence. The welding sequence is determined by the length of the walking path of the welding gun.
2. Optimize the welding parameters, make working specimens for welding test and process evaluation, so as to obtain the best welding parameters.
3. Adopt a reasonable positioner...
|
|
Monthly inspection and maintenance of Korea Hyundai Heavy Industries Robot - Spot Welding Robot
1) lubricate each axis of the robot;
2) red grease nipples on RP positioners and RTS tracks with butter;
3) The blue oil nozzle on the RP positioner with gray conductive grease;
4) Feed the needle roller bearing with lubricating oil (a small amount of butter is sufficient);
5) Clean up the gun ...
|
|
The DAL-e robot developed by Hyundai has been stationed in the exhibition room for practice
With the progress of science and technology and the continuous development of AI intelligence and the new crown pneumonia epidemic, Hyundai recently released the latest robot DAL-e, the DAL-e robot with AI artificial intelligence, has gone to the exhibition to practice and entertain work, and collect data from it to learn and grow, together through voice and touch, but also ...
|
|
Korea Hyundai Heavy Industries Robot - Palletizing Robot Gripper Design Skills
1. The structure of the conveyor belt feeding at the front end of the claw of the palletizing robot generally has a national standard for the roller conveyor belt for bag grabbing, and it is necessary to adopt a standard interface, and for the belt conveyor belt, it is necessary to consider how to achieve it.
2. The selection of the palletizing robot model, the load capacity of the robot ...
|
|
Korea Hyundai Heavy Industries Robot - Advantages of Column Robot Palletizer
1. High work efficiency
The column robot palletizer grabs 300-400 times per hour, and you can choose between single and double claw hands, and the speed and quality are much higher than manual labor.
2. High operation accuracy and large working range.
The column robot palletizer occupies a small area, and the action ...
|
|