The DAL-e robot developed by Hyundai has been stationed in the exhibition room for practice

1. Carry out correct debugging. Before using the arc welding robot for welding work, it is necessary to debug the work, adjust the welding parameters according to the specifications of the weldment and the welding environment, observe whether the weld is well filled, and if there are welding defects, it needs to be checked and corrected in time.

(1) Arc welding robot system optimization and integration technology: The arc welding robot adopts AC servo drive technology and high-precision, high-rigidity RV reducer and harmonic reducer, which has good low-speed stability and high-speed dynamic response, and can realize maintenance-free function. (2) Coordinated control ...

1. The battery of the data storage on the robot encoder is not electric or has been damaged and disassembled, and the battery installation box of the pulse data storage of the encoder is disassembled, and the voltage of each battery of the battery box is measured, which is below 1.4V, and the battery voltage is obviously low. ...

One. Daily inspection and maintenance 1. Wire feeding mechanism. Including whether the wire feeding force distance is normal, whether the wire feeding conduit is damaged, and whether there is an abnormal alarm. 2. Whether the gas flow rate is normal. 3. Whether the welding torch safety protection system is normal. (It is forbidden to close the welding torch safety protection work) 4. The water circulation system works ...

1) The positioning accuracy of the parts is higher, and the relative position accuracy of the weld is higher, which should be ≤ 1mm. 2) Because the weldments are generally welded by a plurality of simple parts grouped, and the assembly and positioning welding of these parts are carried out in order on the welding fixture, therefore, their positioning and ...

(1) Welding deviation problem: it may be that the welding position is incorrect or there is a problem when the welding gun is found. In this case, it is necessary to consider whether the TCP (welding torch center point position) is accurate and adjust it. If this situation occurs frequently, it is necessary to check the zero position of each axis of the robot and re-calibrate the zero ...

1. Simple operation and stable performance. Robot welding positioners are made according to the specific needs of different manufacturers, so the overall operation is also designed according to the habits of merchants. This kind of equipment is simpler to operate, more stable, stable in performance, and can also ensure ...

1. Program control system: apply a certain regular control effect to each degree of freedom, and the robot can achieve the required space trajectory. 2. Adaptive control system: when the external conditions change, in order to ensure the required quality or in order to improve the control with the accumulation of experience...

Effect of changes in electrical parameters of welding on the quality of welding: 1. Welding current When the welding current increases (other conditions remain unchanged), the penetration depth and residual height of the weld increase, and the melting width remains unchanged (or slightly increases) for the following reasons: (1) When the current increases, the arc on the workpiece ...

1. Hardware failure The hardware part of the welding robot workstation is mainly composed of the robot body, the control cabinet, the welding power supply, the peripheral equipment and various lines. The hardware failure of the welding robot workstation is mainly caused by the loss of electrical components such as relays, switches, fuses, etc.

1. If the robot stops for some reason, hit both the robot and the operation box to the manual, then press the alarm reset on the operation box once or twice, then move the robot cursor to the alarm bar, and press all to confirm to reset the alarm, and then hit the teaching box to automatic, and then repeat the above step 6. ...

The weld is not fully penetrated Incomplete weld penetration is one of the common defects in robotic welding. When this happens, the depth of the weld is not enough, which leads to a decrease in the strength of the weld. There can be a variety of reasons why a weld is not fully penetrated, such as insufficient heat input or incorrect welding parameters. ...

1. Ensure that the water and electricity are complete, and ensure that the alarm of the safety door and grating is lifted. 2. In the manual state of the robot, move the robot cursor to the alarm bar and press All to confirm that the welding enable is on (the blue button in the lower left corner of the teaching box screen is not crossed). ...

1. Before each operation of the palletizing system, the operator should check to see if there are loose screws, whether there is circuit aging, whether the connection file is slipped, whether the belt is cracked, etc., and solve them immediately to prevent failures during operation. 2. Timely ...

Welding velocity refers to the linear velocity of the arc moving along the welded joint. All other things being equal, a medium welding speed is the maximum penetration depth. As the welding speed decreases, the amount of deposited metal per unit length of weld increases. At very slow welding speeds, the welding arc impinges on the weld pool, not the base metal. ...

a) Number of axes in the system (sum of linkage and non-linkage shafts) b) Number of linkage axes c) Dimensions and weight d) Power source parameters and total power e) Number of axes of the robot body f) The number of shafts and structural form of welding positioner g) Number of axes of the moving device ...

(1) It can improve the welding quality and ensure the stability of the welding quality. For electric welding, although the welding parameters have been set in advance during manual welding, during manual welding, the different position of the solder joint and the angle of the welding tong will affect the welding quality and uniformity of the solder joint.

1. Stabilize and improve the welding quality to ensure its uniformity. When using robot welding, the welding parameters of each weld are constant, and the quality of the weld is less affected by human factors, which reduces the requirements for the operation technology of workers, so the welding quality is stable. And when manual welding ...

(1) The technology is comprehensive, and the complete set of industrial robot and automation technology concentrates and integrates a number of disciplines, involving a number of technical fields, including industrial robot control technology, robot dynamics and simulation, robot construction finite element analysis, laser processing technology, modular program design...

1. Carry out fault analysis and train industrial robot maintenance workers to master fault analysis methods. 2. Closely combine the actual injection molding production and the condition characteristics of the injection molding machine, and divide the industrial robots in use into three categories: A, B and C to determine the focus of fault management. 3. Adopt monitoring instruments to ...