The cost of the global robot is mainly composed of: about 35% of the reducer, about 20% of the servo machine, about 15% of the control system, and only about 15% of the mechanical processing of the robot body. The world's high-end robots are mainly controlled by a small number of international robotics companies such as ABB, Fanuc and Kuka, and 75% of the fine deceleration they use is made by Japan companies.
The fine reducer used in the robot industry can be divided into three types: RV reducer, harmonic reducer and planetary reducer, and the proportion of the three in the market is about: 40%, 40% and 20%.
Industrial robots are widely used in car production, electrical equipment production, food machinery processing and other industries, with the growth of labor costs in China, the trend of robots replacing labor is becoming more and more significant, and the products produced by robots have good consistency, installation accuracy and advanced advantages are also more and more valued by manufacturers.
The working principle of harmonic reducer
The technical difficulties of the harmonic reducer are mainly reflected in the life of the flexible wheel and the machining accuracy.
Harmonic reducer structure
Harmonic transmission reducer, a kind of gear transmission that relies on the flexible bearing installed on the wave generator to produce controllable elastic deformation of the flexible gear, and meshes with the rigid gear to transmit motion and power.
RV reducer structure
The transmission device of the RV reducer is composed of two parts: the planetary deceleration organization of the involute cylindrical gear and the planetary deceleration organization of the second-stage cycloidal pinwheel, which is a closed differential gear train.
The active sun wheel 1 is connected with the input shaft, if the involute center wheel 1 rotates clockwise, it will drive three planetary wheels 2 that are arranged in 120 ° to rotate together around the axis of the central wheel and rotate in the counterclockwise direction, three crank shafts 3 are connected with planetary wheel 2 and roll at the same speed, the cycloidal wheel 4 of two pieces of phase difference 180 ° is hinged on three crank shafts, and is meshed with the fixed needle wheel, and together with the axis of its axis revolves around the axis of the needle wheel, it will also rotate in the opposite direction, that is, it rolls clockwise. The output organization (i.e., planetary carrier) 6 is propelled by three pairs of crank shaft support bearings mounted on it, and the rotation vector on the cycloidal wheel is transmitted at a speed ratio of 1:1
The operating principle of RV reducer
The difficulty of the RV reducer manufacturing center lies in the close cooperation of various processes, including: tooth surface heat treatment, machining accuracy, part symmetry, group skills, installation accuracy, etc., and the result of the total distribution of the general assembly tolerance of these processes is the wear and life of the product.
|
More on that
|
Functional characteristics of industrial robots - KUKA robots
The functional characteristics of industrial robots affect the operating power and reliability of robots, and the following functional policies should be considered in the planning and selection of robots:
(1) Leisure: Leisure: Leisure is the primary policy to measure the skill level of robots.
|
|
Features of KUKA industrial robot technology
1. Red Dot Award for Exterior Design, all-aluminum structure, high strength, and therefore large load, KUKA already has a robot with a load of 1000kg, which can be seen at every exhibition
2. The only robot that realizes six axes can be quickly electronically calibrated, and other robots generally choose to change the orientation.
|
|
KUKA Robot Alternative Packages are added
How to use alternative software packages for KUKA robots
Teach Pendant Device Method Login Administrator
Click to get it up and running> auxiliary software
Click New Software
Click Equipment
Click Path Picking
Select the corresponding folder in the USB flash drive and click Save
...
|
|
KUKA robot correction function
1. Specification: KUKA robot proofreading settings, KUKA robot calibration with or without load at the zero point of the robot mechanic.
KUKA Robot Proofreading View
Check to see if the KUKA robot school is correct about this orientation, if you don't grasp this orientation is correct or need to change it...
|
|
Robot drive control system – KUKA robots
The drive control system is mainly used to control the robot to move according to the set motion parameters. It primarily consists of servo drives, servo motors and manipulators.
(1) The servo motor is mainly used to drive the joints of the robot, and it is required to have ...
|
|
KUKA industrial robots detect signal line failure repairs
First, the fault phenomenon
Speed abort signal, output "· SALARM_STOP "" 0 signal, which closes all active fates.
2. Cause analysis:
1. Wire failure (such as poor plugging);
2、 ...
|
|
Parameter settings for KUKA robots and Siemens touch screens
How to clean up common problems with infrared touch screen
1. Double-click is not very active
Open the infrared screen to adjust its activity and reduce the activity.
2. Under what conditions will drift occur
Because the operating principle of the infrared screen is to rely on infrared rays...
|
|
Precautions for commissioning and maintenance of palletizing robots – KUKA
The palletizing robot is a device that actively stacks the bags, cartons or other packaging materials conveyed by the conveyor according to the working method required by the customer's process, and conveys the stacked materials. Here are a few things to keep in mind when it is being debugged and repaired:
...
|
|
What are the programming instructions for KUKA robots?
When programming the KUKA robot, the input and output signals that indicate the logic instructions are used.
(1) OUT - Closes the output in a certain direction in the program
(2) WAIT FOR - Signal-related waiting function ...
|
|
Industrial robot control system – KUKA robots
1. Program control system: apply a certain control effect to each degree of freedom, and the robot can complete the required space orbit.
2. Adaptive control system: when the external conditions change, in order to ensure the required quality or in order to improve the control with the accumulation of experience...
|
|
KUKA robot balance cylinder motion squeak elimination method
1. Secure the robot so that it doesn't tip over
2. Move the connecting rod A2 in the "+" direction as far as possible
3. Remove the 4 screws and remove the CBS bonnet
4. Loosen the two M16x80-10.9 screws on the bearing block slightly
...
|
|
3D modeling and mounting of KUKA six-axis robots
3D modeling of KUKA six-axis robots
1. Modeling of chassis box and servo motor. There are mainly box bases, small electric boxes, rotating arm motors, etc.
2. Modeling of large arm structures. There are mainly drive arm seats, large hands ...
|
|
What is the reason behind Germany's Kuka robot willing to be acquired by Midea?
1. When Midea proposed to Kuka to buy the offer, it was indeed blocked by many people. There are opposing voices from Germany's business and political circles, and these people are worried that KUKA's central technology will be grasped by China's manufacturers, which will have a great impact on high-end players in related fields in China and even in the world.
|
|
Structure of the KUKA robot vision system
1. Optical imaging module.
The module can be divided into two parts: lighting system planning and lens optical system planning.
Lighting planning is to study the optical characteristics, distance, object size, scenery characteristics, etc. of the measured object, and reasonably plan the intensity, color, and ...
|
|
KUKA Robot if Logic Programming Logic Instructions
1. The KUKA robot enters the program in the teach pendant T1 mode, clicks on Instruction - Logic in the lower left corner, and you will see the commonly used logic instructions such as WAIT, WAITFOR, and OUT.
2. Select WAIT, and the lower end of the interface presents the WAIT Time port sec.
|
|
KUKA welding robots ensure the quality of welding
In the domestic welding robot equipment career development speed is fast, from the past individual enterprise use, to the current most of the professional production welding is inseparable from KUKA robot equipment, the application field is more and more extensive.
The most important thing in welding work is to ensure the quality of welding, welding quality ...
|
|
The KUKA robot is equipped with a gripper function
1. Move the gripper to an open area, stop all mechanical maintenance operations on the gripper, pay attention to safety!
2. Copy the "Program Pictures and Configuration Files" folder to a USB flash drive and plug it into the control cabinet
3. In SmartPAD...
|
|
Reducer on the KUKA robot
The most important thing in the human arm is the joints and ligaments, and the most important thing in the robot is in each joint: the reducer. This is a fine power transmission organization, which uses the speed converter of the gear to reduce the number of revolutions of the motor to the desired number of revolutions, and obtains a large torque setting.
|
|
Check the electric drive of the robot before powering on - KUKA robot
The power of the electric drive equipment is simple, the speed change scale is large, the efficiency is high, and the speed and position accuracy are high. However, they are often associated with deceleration equipment, and direct drive is more difficult.
Electric drive equipment can be divided into direct current (DC), communication (AC) servo motor drive and stepper electric ...
|
|
KUKA robots are inspected and maintained twice a week
1. Scrub each axis of the robot.
2. Check the accuracy of TCP.
3. Check the residual level.
4. Check whether the zero position of each axis of the robot is accurate.
5. Clean the filter behind the water tank of the welder.
...
|
|
Contact
working hours
