1: A motor deviation counter overflow error occurs when a long instruction pulse is entered.
Causes and solutions
(1) Generally, the gain setting is too large, and we can manually adjust the gain or adjust the gain automatically.
(2) The load is too heavy, and it is necessary to re-select the motor with a larger capacity, or to reduce the load. To avoid overload operation, it is recommended to install a reducer to increase the load capacity.
Second: the position control of the servo motor is not accurate
(1) Confirm whether the current value of the actual pulse sent by the controller is consistent with the one we need to set.
(2) Monitor whether the number of pulse instructions received by the servo drive is consistent with that sent by the controller, and check the control line cable if it is inconsistent.
(2) Generally, the gain setting is too large, and we can manually adjust the gain or adjust the gain automatically.
(3) The servo motor generates accumulated errors during operation, and it is recommended to carry out the origin search operation within the range where the error exceeds the allowable range.
(4) The accuracy of the purchased servo motor itself is not high or the transmission mechanism is abnormal.
Three: servo motor position control operation, report overspeed fault handling method
(1) Check whether the servo power line and coding line are installed correctly, and whether the surface is damaged
(2) The gear ratio of the electronics is set too large
(3) The gain setting is too big, we can adjust the gain manually or adjust the gain automatically.
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Estun Robot - Problems and Solutions of Palletizing Robots
1. Problems in the application of industrial robot palletizing
Palletizing gripper problems
The ability of the palletizing robot to work under different operational tasks mainly depends on the design of the robot flange crane. The quality and performance of the robot crane directly affects the work of the industrial handling robot ...
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Estun servo motor - the place where the daily maintenance of servo motor needs attention
Precautions for servo motors:
1. Protection of servo motor oil and water
A: The servo motor can be used in places where it will be attacked by water or oil droplets, but it is not fully waterproof or oil-proof. Therefore, servo motors should not be placed or used in water or oil-infested environments.
...
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Estun servo motor - the structure and working principle of AC servo motor
structure
AC servo motors are usually single-phase asynchronous motors, with two structural forms: squirrel cage rotor and cup rotor. Like ordinary motors, AC servo motors are constructed of a stator and a rotor. There are two windings on the stator, namely the excitation winding and the control winding, and the two windings are ...
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Estun servo drive alarm A20 common fault analysis
1. Estun servo motor maintenance - overload alarm A04
1. The wiring of the servo motor is wrong or the wiring is leaking
(1) The U, V, and W phase wires of the motor are connected incorrectly
(2) Whether the insertion of the connector on the servo motor side is defective
2. The model of the servo drive and the motor does not match
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Analysis of the cause of failure of Estun motion controller
Troubleshooting and Detection Causes:
1. The servo amplifier calculates the load rate according to the effective value of the output torque.
2. If the value exceeds the overload level set in Pr5.12 (initial setting value = 115%), the protection will be generated.
operate
3. From the amplifier ...
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Estun servo motor - servo motor encoder damage causes and precautions
1. Fault phenomenon of servo motor encoder
Due to improper loading and unloading, the encoder code disc is cracked and worn
2. Reasons for damage to servo motor encoders
1. Due to the abnormal external force on the motor shaft, the encoder code disc is displaced with the shaft, and the light receiving mirror is rubbed and grinded.
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Estun servo motor - how to select servo motor (1-5)
1. How to choose the servo motor and stepper motor correctly?
Mainly depends on the specific application, simply put, it is necessary to determine: the nature of the load (such as horizontal or vertical load, etc.), torque, inertia, speed, accuracy, acceleration and deceleration and other requirements, upper control requirements (such as port interface and ...
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Estun servo motor - introduction to the advantages and disadvantages of AC and DC servo motors
Advantages and disadvantages of AC servo motors
Advantages: good speed control characteristics, smooth control over the entire speed zone, almost no oscillation, high efficiency of more than 90%, less heat generation, high-speed control, high accuracy position control (depending on encoder accuracy), rated operating area ...
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Estun Automation won the 2019 Golden Globe Award for High-tech Robots
On December 11, the 2019 Golden Globe Award Annual Conference of the Industrial Robot Industry Event "Ecological Interconnection • Breaking Through Against the Trend" was held in Shenzhen.
Zhu Chunhua of Estun Automation was invited to publish "How China's Intelligent Manufacturing Enters the Global ...
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Estun four-axis robot point setting steps
1. Open the robot control software: use the computer to connect the robot, start the control software, and enter the robot control interface.
2. Select the point mode: select the point mode in the control interface, in the point mode, the robot will record and execute the point set by the user.
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How to disassemble the five or six axes of Estun robot?
1. Open the shell of the robot to expose the motor base.
2. Use a screwdriver or wrench to remove the screws on the motor base.
3. Remove the screws, lift the motor base, and disassemble it from the robot.
4. The motor base is tightly connected with the robot, and tools such as wrenches are used.
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Estun servo motor - maintenance and maintenance of DC motor
Special attention should be paid to the following matters when the motor is regularly inspected during use:
1. The area around the motor should be kept dry, and no other objects should be placed inside and outside it
The cleaning of the motor shall not be less than once a month, and the dust inside shall be blown off with compressed air during cleaning.
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Estun Robotics – What is the difference between robot lubricant and grease?
1. Lubricating oil is used in various types of machinery, the role is to reduce friction, so as to protect the liquid lubricant of machinery and processed parts, mainly playing the role of lubrication, cooling, rust prevention, cleaning, sealing and buffering.
2. Grease is a relatively viscous grease-like semi-solid. It is used in mechanical ...
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Estun servo motor - daily inspection and maintenance of three-phase asynchronous motor
The daily inspection is mainly to monitor the start-up and operation of the motor, find abnormal phenomena in time, and prevent accidents. Generally, it is carried out by looking, hearing, touching, smelling, asking and monitoring the ammeter and voltmeter.
(1) Observe whether the motor has abnormal noise and vibration. Especially...
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Estun robot prompts "The program is not in a stopped or paused state, and the program failed to start!" ”
1. Check if the program starts normally, if not, update or reinstall.
2. Check if the robot operating system is working properly, upgrade or reinstall.
3. Check if the robot sensor or other connected equipment is working properly, if there is a problem, you can try ...
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Estun servo motor - common faults and solutions of AC servo motors
The AC servo system includes: servo drive, servo motor and a feedback sensor (generally servo motor comes with an optical encoder).
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Estun Servo Motor - How to Select Servo Motor (26-28)
26. Is it possible to install the mover coils of multiple brushless motors on the same magnetic track?
OK. As long as the movers do not interfere with each other.
27. What are the advantages of using linear motors over ball screws?
Since there is no ...
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Generally, there are three control modes for servo: speed control ...
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The reason for the servo drive alarm A04 and its handling method
Alarm code A04 refers to:
Alarm mechanism: The overload rate of the drive accumulates to a certain threshold and triggers an alarm.
Causes:
1. Servo motor brake control circuit problem;
2. Robot power cable problem;
3. The drive parameter setting is wrong;
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2. Check if there is an object inside the machine ...
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