Routine maintenance of KUKA robot cables

Create Date: 2024-8-30 12:03:23|Source: KUKA

In a sense, the wire and cable production profession is a profession of data finishing and assembly. - The amount of data used is huge, and the data cost in cable products accounts for 80-90% of the total production cost; Second, there are many types and varieties of materials used, and the functional requirements are particularly high, such as copper for conductors, which requires the purity of copper to be more than 99.95%, and some products should be oxygen-free high-purity copper; Third, the selection of materials will have a decisive impact on the production process, the function and service life of the product. Together, the benefits of cable manufacturing enterprises are also closely related to whether they can scientifically save data in the selection, processing and production management of materials. Therefore, it is necessary to carry out together with the selection of data when designing wire and cable products, and generally adopt the selection of several materials, which are confirmed after the process and function screening test. According to the use of parts and functions, the materials used in cable products can be divided into conductive materials, insulation materials, sheath materials, shielding materials, filling materials, etc. However, some of the information is common to several structural components. In particular, thermoplastic materials, such as polyvinyl chloride and polyethylene, can be used for insulation or sheath by changing part of the formulation.

                              Routine maintenance of KUKA robot cables

(1) Cables are used in flexible occasions such as robot systems and mobile equipment, production lines, and robot arms. Bonding control in industrial environments, dry or humid indoor environments can make the cable last longer.

(3) The cable has good oil resistance, bending resistance, anti-wear function, anti-bacteria, anti-hydrolysis, anti-ultraviolet ray, and maintenance cable is not harmed by mechanical stress. Wrap around the shielding layer to make the cable have a strong ability to resist external electromagnetic disturbance, and ensure the stability of the cable system

(4) High-quality insulation and smooth wrapping layer, so that the cable in the presence of torsion and flex stress together longer service life special elastomer polyurethane outer sheath material, with enhanced oil resistance, anti-abrasion cut, anti-microbial and hydrolysis, flame retardant its outer sheath characteristics can also prevent other adjacent cables from sticking with it

(5) In the process of use, the laying that needs to be moved quickly can not be twisted and twisted, and the cables must be loosely laid side by side in external equipment such as drag chains, separated and arranged as far as possible, separated or penetrated into the separation holes of the bracket neutral with separators, and in the open space between the cables in the drag chain, the cables in the drag chain shall not touch each other or trapped together, so as to avoid fetters. If the e-chain® breaks, the cable also needs to be replaced, as damage due to overstretching is unavoidable.

(6) Try to avoid damage caused by the interference of other external mechanical hardware on the cable, and if scratches are found, the on-site layout should be adjusted immediately to minimize secondary damage.

(7) It is necessary to fix both points of the cable, or at least at the moving end of the energy chain. Generally, the distance between the moving point of the cable and the end of the e-chain® should be 20-30 times the diameter of the cable.

(8) Please make sure that the cable moves completely within the radius of the twist, that is, it is not forced to move. In this way, the cables can be moved relative to each other or to the guide equipment. After a period of operation, it is good to check the orientation of the cable. This inspection is necessary to be carried out after the push-pull movement.

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