Fault Symptom:
After the robot is turned on, the teach pendant shows KSS15101 fault code (the safety device is wrong in 5 safety nodes from 0 to 4 channels), and the robot cannot be put into operation normally.
Fault Detection:
First check whether the external safety loop of the robot on the site is broken or short circuit to the ground, and confirm that the alarm is caused by the robot itself, replace the internal safety circuit module of the control cabinet with the replacement method, and remove the fault after replacing the same type of safety board, so that it can be confirmed that the alarm is caused by the damage of the safety board circuit. Next, the safety board circuit is repaired, the resistance method is used to measure the relevant components of the safety signal I0 end, the resistance is measured by the resistance method and the signal is used to trigger the photoelectric coupling device, and then the multimeter is placed at the second pole
In order to verify the reason, the diode was removed and disconnected from the circuit with an electric welding iron and then measured the element, and it was found that it was still leakage, so it began to determine that the limiting diode had been damaged.
Bug fixes:
Install the same type of limiting diode with an electric soldering iron, the current and indicator light on the board are normal, and the operation test of the machine in manual and automatic mode is OK, and the fault is removed.
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How to change the oil of the KUKA robot
1. Preparation tools: refueling ***, ratchet wrench, plum blossom hexagon, open movable wrench, ratchet set, multimeter, Japan Sanjian sealant.
2. Preparation materials: refueling barrels, waste cloths, oil drums, air pipes, rust removers, thread glue.
3. Adjust the posture of the robot ...
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What does the KUKA robot preventive maintenance cover?
What does a routine preventive maintenance check for a KUKA robot consist of?
back-up controller memory;
Monitor the robot at regular intervals, inspect the robot, wires and cables;
check the brake equipment;
Check the machine ...
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Interference intervals for KUKA robot programming
Robots at the same station, in the process of operation, need to enter the same area, but there is no strict restriction on the order of entry, a robot (Master) has the right of priority, that is, the robot first enters the dry and area, and another robot (Slave) after the operation is completed...
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KUKA robot *** boot up details
The KUKA robot is turned on, the power cord of the battery is not connected, and the demand is plugged in, X305!
Check the wiring under the machine control cabinet
1. XS1 power interface
2. X7.1 additional shaft (7) motor connection ...
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KUKA robot application examples
Berthold Hermle AG is one of the world's leading manufacturers of milling machines and machining centers. When it comes to the automation of its machining centers, Hermle relies on the expertise of KUKA Roboter GmbH from Augsburg. In the new production system RS 4, the company ...
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KUKA Robot Alternative Package Addition Method
How to use alternative software packages for KUKA robots
Teach Pendant Device Method Login Administrator
Click Get Operational > Auxiliary Software
Click New Software
Click Configure
Click Path Picking
Select the corresponding folder in the USB flash drive and click Save
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KUKA robots are inspected and maintained twice a week
1. Scrub each axis of the robot.
2. Check the accuracy of TCP.
3. Check the residual level.
4. Check whether the zero position of each axis of the robot is accurate.
5. Clean the filter behind the water tank of the welder.
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KUKA Industrial Soldering Robot Circuit Board Repair Method
In the repair of circuit boards of industrial KUKA welding robots, it is necessary to be familiar with the damage characteristics of commonly used components and component detection methods
1. The resistor with small resistance value and the resistor with high power in the circuit board are easy to be damaged
Small resistance values in the circuit board ...
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Frequently Asked Questions for Industrial Welding – KUKA Robots
What is Robotic Welding?
Robotic welding is the process of using machines to perform industrial welding tasks. The idea of using welding robots in the robotics industry began in the 1980s, when welding robots found their place on the production line. Nowadays, the role of robotics in welding ...
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The 2019 KUKA Robotics Innovation Award for Healthy Living kicked off
The Robotics Talent Innovation Competition from all over the world is about to enter the next round. The final teams will use KUKA hardware to bring their ideas to life, and they will be able to present their ideas at the world's largest industrial fair, with the winner receiving a prize of 20,000 euros. In this ...
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KUKA robot resolver-to-digital converter
KUKA robotic resolver-to-digital converters (RDCs) are used to collect motor orientation data. Eight resolvers can be connected on the RDC. In addition, the temperature of the motor is measured and analyzed. EDS is used to store non-volatile data in an RDC bin.
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Frequently Asked Questions about KUKA Robots
1. The boot coordinate system is invalid
The world coordinate system is based on the gun head, in this coordinate system, all the actions of the robot are in accordance with the gun head as the vertex to complete the movement, the XYZ direction does not change the direction of the gun, if the robot moves in the world coordinate system, the gun head also changes ...
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Introduction to the internal structure and system of KUKA industrial robots
KUKA Industrial Robot System Introduction, KUKA Robot Co., Ltd. was founded in 1898 in Augsburg, Bavaria, Germany, and is one of the world's leading industrial robot manufacturers. KUKA Robotics has more than 20 subsidiaries around the world, most of which are sales and service centers, ...
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Classification of industrial robot resolution
The resolution of an industrial robot generally refers to the minimum positioning capability of the robot's end actuator in three spatial directions, usually expressed in millimeters or microns. It reflects the accuracy requirements of the industrial robot control system for the orientation and movement of the robot, and is an important measure of the functional advantages and disadvantages of industrial robots.
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Procedure for KUKA to repair and replace the main unit of the control system
KUKA robot repair and replacement of the main engine of the control system:
It is necessary to keep the KUKA robot control system shut down and power-off, and do a good job of relevant inspection and personal maintenance operations, in case the robot is restarted without permission, and the robot's buffer must be sure to ...
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KUKA welding robots ensure the quality of welding
In the domestic welding robot equipment career development speed is fast, from the past individual enterprise use, to the current most of the professional production welding is inseparable from KUKA robot equipment, the application field is more and more extensive.
The most important thing in welding work is to ensure the quality of welding, welding quality ...
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Welding quality of KUKA welding robot equipment
In the domestic welding robot equipment career development speed is fast, from the past single enterprise use, to the current most of the professional production welding is inseparable from welding robot equipment, the use of more and more extensive fields.
The most important thing in welding operations is to ensure the quality of welding.
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Explanation of the BAS program of the KUKA robot
There is a program called BAS.SRC under the R1System in the KUKA robot program directory, which is mainly used to set the number of parameters related to the robot motion, such as coordinate system, velocity, acceleration, etc.
One. Online forms
Let's take a look at how to use the commonly used online form.
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KUKA robot protective clothing role
KUKA robot protective clothing is divided into a variety of types, different types have different functions, anti-static, dustproof, waterproof, etc. Here is a detailed introduction to the different types of robot protective clothing, different characteristics and protective functions provided by Hongsheng Decheng.
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The "axis" role of the six-axis tandem robot - KUKA robot
Traditional six-axis industrial robots generally have 6 degrees of freedom, including rotation (S-axis), lower arm (L-axis), upper arm (U-axis), wrist rotation (R-axis), wrist swing (B-axis) and wrist rotation (T-axis). The 6 joints are combined to achieve the 6 degrees of freedom movement at the end.
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