What does a routine preventive maintenance check for a KUKA robot consist of?
back-up controller memory;
Monitor the robot at regular intervals, inspect the robot, wires and cables;
check the brake equipment;
Check the compactness of the robot;
Listen to movement, static, vibration and noise;
Check the robot's lubrication joints according to the robot's manual (assuming that the lubrication has now ended, analyze the degree of lubrication);
Visual inspection of teach pendant and controller cables;
Check cable connections, cooling fans, power supplies, safety equipment and other operating equipment;
Assuming the need, quiz and replace the RAM and APC batteries;
Assuming that a bot needs patching, the technician should state the problem so that the organization can make the necessary patching.
Every robot requires preventive maintenance to ensure that they perform at their best and finish consistently on the production line. When a robot does not perform regular preventive maintenance checks, it can lead to damage or malfunction of parts, which can lead to production sluggishness or even downtime. Proper maintenance of a robot may extend its lifespan by years or even decades, and regular preventive maintenance can extend the life of the robot exponentially.
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Analysis of KUKA robot control systems
1. Underlying manipulators
As the center of the control system, the applicability of the underlying controller is crucial to the whole system. Its function directly affects the reliability of the control system, the speed of data processing and real-time data collection. The working environment of mobile robots is harsh, and there are many sources of disturbance. Thus...
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Position, Posture and Posture Description – KUKA Robot
The boundary of robot operation refers to the movement of parts and things in space through a certain organization, which naturally requires the expression of the orientation and posture of parts, things and the organization itself. In order to delimit and use the mathematical quantities that express poses, we must delimit the coordinate system and give the rules of expression.
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The difference between KUKA robot electrical welding and gas shielded welding
Second, welding is a common name for "carbon dioxide gas maintenance welding", and argon maintenance welding (commonly known as "argon arc welding") and other gas maintenance welding are called "gas maintenance welding".
The advantage of the second protection welding is that it is open arc welding, which is easy to achieve all-round semi-...
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A brief introduction to the KUKA handling robot
In today's society, with the rapid development of e-commerce, people's demand for goods is growing, and the requirements for product quality are getting higher and higher. Among them, KUKA handling robots are particularly popular in the packaging industry.
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The external axis of the KUKA robot operates variables and commands
Switching the axes of the external kuka robot to the bit arrangement in an asynchronous form means switching the synchronous and asynchronous forms of the external axes
Program example: $ ASYNC_AXIS='b1000'
Indicates the outer axis 1, 2, 3 from right to left ...
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3D Sensors AI&Co sees KUKA robots stacking kiln bricks
The need to look at robots, i.e., the need to use camera skills on industrial robots, is increasing. The camera makes the robot sensitive. As a result, the customer will be able to cope with many variations in the production process. "There are up to 100 different varieties of kiln bricks," said Kautenburger GmbH ...
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KUKA industrial robot reducer structure
The cost of the global robot is mainly composed of: about 35% of the reducer, about 20% of the servo machine, about 15% of the control system, and only about 15% of the mechanical processing of the robot body. The world's high-end robots are mainly controlled by a small number of international robot companies such as ABB, Fanuc and Kuka, and they ...
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Gear oil filling for the A1 axis of the KUKA robot
1. Connect the oil pump to the discharge hose.
2. Increasing the required amount of oil through the discharge hose.
3. Clean the magnetic plug, check the seal, and replace the damaged magnetic plug.
4. Install the magnetic and tighten it; M ...
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Industrial Degrees of Freedom Parallel Robot Applications
Parallel organization is mostly used in occasions that require high stiffness, high precision, high speed, and no large space, and the specific uses include:
1. Sorting, transferring, packing and packing in food, pharmaceutical, electronic and chemical industries.
2. Imitate movement; For example, pilots practice simulators in three-dimensional space; Engineering...
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Introduction to the KUKA Robot Offset Command
EXAMPLE1:
XP1.x = 200 ; The new X value at point P1 is 200mm
XP1.z = 30*distance ; Calculate the new Z-value of P1 point
PTP XP1 is assigned and moves to the new P1 position
; EXAMPLE2:
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A detailed explanation of the technical indicators of KUKA robots
1) Comfort degree: This is an important goal that reflects the flexibility of the robot. Generally speaking, it is possible to reach 3 degrees of freedom in the robot work space, but the welding must not only reach a certain direction in the space, but also ensure the spatial attitude of the welding (cutting things or welding tongs). Thus...
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The manual movement of industrial robots – KUKA robots
The manual movement method of industrial robots is mainly divided into four control methods: point control method, continuous track control method, force (torque) control method and intelligent control method.
1. Point Control Method (PTP)
This manipulation ...
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Design tips for palletizing robot grippers
1. The structure of the conveyor belt fed at the front end of the claw of the palletizing robot, the roller conveyor belt for bag grabbing generally has a national standard, and the standard interface needs to be selected, and how to achieve it should be considered for the belt conveyor belt.
2. The selection of palletizing robot models, the robot load can be ...
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The KUKA controller KR C5 accelerates the cycle time of automated production
The KUKA controller KR C5 offers even more possibilities and cost-effectiveness in robotics applications
Compact, high-quality, energy-efficient: KUKA has been tested with the new controller KR C5 for KUKA industrial robots and the corresponding small robot controller.
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KUKA industrial robots are controlled in four ways
The control method of KUKA robot teach pendant is the most used industrial robot on the market at present, and it is also the most perfect one, KUKA type robot can be widely used, the maintenance of KUKA robot teach pendant, thanks to its multiple control methods, according to the work task of ...
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Inspection and repair of KUKA robots in hazardous environments
The vast majority of robots in operation now consist of six joints with a simple "output" for interacting with the workpiece. Applications range from pick-and-place operations, to moving cameras and other viewing devices, to performing precision assembly tasks that touch collaborative parts. This is certainly far ...
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The role of KUKA robot protective clothing
KUKA robot protective clothing is divided into a variety of types, different types have different functions, anti-static, dustproof, waterproof, etc. Here is a detailed introduction to the different types of robot protective clothing provided by Hongsheng Decheng, different characteristics and protective functions.
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Disadvantages and disadvantages of collaborative robots - KUKA robots
From the perspective of customers in the domestic market, due to the high sensitivity and low cost of collaborative robots, small and medium-sized enterprises are the main force in the use of collaborative robots. In addition, from a practical point of view, China's aging trend is becoming more and more significant, and the cost of domestic labor continues to rise. The manufacturing industry seeks to find more ...
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Load settings for the KUKA robot
1. Problems in the load setting of KUKA robots
In fact, there is only one purpose, suitable load, under the appropriate driving force, the manipulator can withstand enough moment of inertia regardless of static or dynamic, so as to ensure that the electrical control system controls the manipulator.
and other machines ...
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The structural composition of the KUKA welding robot
Choosing a robot for welding is not enough to have a robot, it must also be equipped with peripherals. The conventional arc welding robot switcher consists of 5 parts.
1. The robot body is generally a 6-axis shutdown driven by a servo motor.
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