1. Improve the production power
The response time of the welding robot is short, the action is fast, the welding speed is 60-3000px/min, this speed is much higher than manual welding, the robot does not stop or rest during the operation process, but it is impossible for the worker to do not stop and not rest when he goes to work, and the working power of the worker is also affected by factors such as mood, the worker will ask for leave, be in a daze, chat, smoke, go to the toilet, and overtime should be paid overtime, and the robot does not have the above problems, as long as the conditions such as external water and electricity are guaranteed, it can continue to work, This virtually increases the output power of the enterprise.
2. Improve product quality
In the welding process of the welding robot, as long as the welding parameters and motion trajectory are given, the robot will repeat this action, and the welding parameters such as welding current, voltage, welding speed and welding wire length play a decisive role in the welding results. When choosing robot welding, the welding parameters of each weld are constant, and the quality of the weld is less affected by human factors, which reduces the requirements for workers' operation skills, so the welding quality is stable, thus ensuring the quality of our products. In manual welding, the welding speed and wire elongation are changed, so it is difficult to achieve quality uniformity.
3. Reduce enterprise costs
The reduction of enterprise costs by welding robots is mainly reflected in large-scale production, and a robot can replace 2 to 4 industrial workers, which is different according to the specific situation of the enterprise. The robot is not tired, it can be produced continuously 24 hours a day, and with the application of high-speed and efficient welding skills, the use of robot welding has reduced the cost more and more obviously.
4. It is convenient to arrange the production plan
Because the robot is highly repeatable, as long as the parameters are given, it will always act according to the instructions, so the robot welds the product cycle clearly, and it is easy to control the product output. The robot's production cycle is fixed, so the production plan is very clear. Accurate production planning can maximize the comprehensive utilization of production power and resources of the enterprise.
5. Shorten the cycle of product modification and upgrading
Robot welding can shorten the cycle of product modification and replacement, and reduce the corresponding equipment investment. It can realize the welding automation of small batches of products. The biggest difference between the robot and the special machine is that it can adapt to the production of different workpieces through correction programs. When the product is updated, it is only necessary to re-design the corresponding tooling fixture according to the updated product, and the robot body does not need to make any changes, as long as the corresponding program instructions are changed and called, the product and equipment can be updated.
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