The foot of the transmission line tower is the supporting part of the entire transmission line tower structure, and the stability of its structure directly determines the structural stability and service life of the transmission line tower. The tower foot of the transmission line tower is a welding assembly, and the production of the tower foot in the prior art mostly selects the mode of technical arc welding and CO2 gas maintenance welding, because the welding level of the welding personnel, the influence of welding experience and because of the selection of manual welding method, the output of the tower foot can not be guaranteed. Therefore, how to ensure the welding quality of the tower foot of the transmission line tower and improve the production power of the tower foot of the transmission line tower is a problem that needs to be dealt with urgently by the technical personnel in this field. The use of welding robots with weld seam tracking in the welding of tower feet can not only effectively deal with the above problems, but also improve the level of automatic welding in the industry.
The foot of the tower is basically a structural part welded by steel plate, and there will inevitably be a certain error in the time of loading and unloading and assembling, resulting in the commonality of the orientation and width of the weld is not high; And because a certain deformation will occur in the process of welding, the deformation of the weld welded first acts on the welded workpiece, causing the weld of the later weld to deviate from the orientation of the original assembly.
In order to ensure the quality of welding, the robot is required to be able to actively correct the starting orientation and correct direction of the weld during welding, and the welding robot with weld tracking can complete the welding functions such as finding the welding starting point and the tracking of the weld.
It uses the principle of laser triangulation to perceive the actual orientation of the workpiece, and calculates the error of the actual orientation and the surface orientation of the workpiece when the teaching is programmed, and then adds the error to the welding orientation during the teaching to find and correct the correct welding orientation, so as to correct the error of clamping, assembly and welding during welding, and then to ensure the quality of welding.
The principle of adaptive width tracking function is that the welding robot detects multiple points on the entire weld before welding, and calculates the width of the weld groove through the software to obtain the change of the width of the entire weld groove. After adjusting the welding swing and welding speed of the robot in the process of welding, the track is corrected, that is, the welding swing is increased in the wider direction of the weld, the welding speed is reduced at the same time, the swing is appropriately reduced in the narrow place of the weld, and the welding speed is improved accordingly to obtain the common weld of the welding height, and the welding track is always located in the center of the groove or weld, and then the purpose of improving the welding quality is achieved.
Weld*** is a special sensor for welding, which can be used for the tracking of plane, curved surface, arc weld and annular seam; It can complete all kinds of complex welding, prevent welding quality errors, and complete the intelligence of welding; Support a variety of welding types, real-time picture display of weld shape; Adapt to various harsh environments, anti-splash, anti-arc light, anti-smoke, anti-electromagnetic interference, etc.
|
More on that
|
The functional point of the intelligent control mode of industrial robots - Kawasaki robots
The control method of industrial robots is currently the most used robot on the market is the industrial robot, and it is also a mature and perfect robot, and the industrial robot can be widely used, thanks to its multiple control methods, according to the different mission of the operation, it can be mainly divided into point control ...
|
|
Kawasaki spraying robot advantages
When spraying, whether it is powder spraying or painting, it is necessary to atomize it to ensure uniformity. The composition of the paint is all chemical substances, and the paint mist and other gases evaporated are flammable, and the spraying work site is like a gasoline station, which is flammable and explosive. And the robot is powered by electricity...
|
|
The structure of the Kawasaki reducer and its principle
An industrial robot is a general-purpose robot with a storage device and a terminal filling device that is capable of performing a variety of movements or processes rather than a human being. In general, workers in production are able to perform monotonous, frequent, and repetitive long-term operations, perhaps in risky and harsh environments. ...
|
|
Advantages of composite robots - Kawasaki robots
First, improve the level of automation of the production process
Composite robots are conducive to improving the automation of raw material and accessories transportation, workpiece loading and unloading, and machine assembly, improving labor productivity, reducing production costs, and accelerating the mechanization and automation of industrial production.
...
|
|
Causes and solutions of welding robot failures
Today, when industrial robots are more and more widely used, almost all occupations are considering the use of robots instead of labor, including welding occupations. Of course, anything will show problems when it is used, and welding robots generally have the following problems:
...
|
|
A solution to Kawasaki Robot's collision detection function
In the collision detection function, it is applied to the Kawasaki robot arm or something to detect the collision or impact to sense the collision. These functions are called collision detection and collision detection, respectively.
In collision detection, the current motor ...
|
|
Introduction to spot welding robots
What is the operating principle of a spot welding robot? What are the most common procedures used? A spot welding robot is a kind of mechanical equipment used for spot welding. Based on the principle of education and imitation, spot welding robots are often used in spot welding robots on the market. Spot welding robots often appear in automobile production, stainless ...
|
|
Industrial robots involve technology – Kawasaki Robotics
Robot automation is a fast-moving technology, and in just a few decades, industrial robots have become common equipment in factories all over the world.
Industrial robots can not only overcome the impact of harsh environments on production, reduce the use of labor, and ensure that workers ...
|
|
Kawasaki Robotics solves the pain points of the coal mining machinery industry
In the process of cooperation between Kawasaki Robotics and Shandong Mining Machinery Group, Kawasaki found that problems such as complex equipment structure, cumbersome welding process, and multiple varieties and small batches are severe challenges faced in the welding process of coal mine machinery. And at the moment, if you still rely on traditional robots...
|
|
Advantages and disadvantages of parallel connection compared to tandem robots - Kawasaki
From the perspective of histology, robots can be divided into two categories: tandem robots and parallel robots. The tandem robot takes the open-loop organization as the prototype of the robot organization; A parallel robot is a robot that has one or several closed-loop joints whose coordinates are related to each other.
...
|
|
Spot welding robot function and equipment requirements - Kawasaki robot
In many welding methods, because spot welding only needs to be controlled at the point position, there is no strict requirement for the moving track between the points of the welding tong, so the requirements for the robot used in spot welding are not very high, which is also one of the reasons why spot welding robots were used earlier.
...
|
|
Resistance method of Kawasaki Industrial Robot circuit board repair inspection method
Resistance is the fundamental feature of various electronic components and circuits, and the method of using a multimeter to measure the resistance value between various points of electronic components or circuits to identify faults is called resistance method. There are two fundamental ways to measure the resistance value: "online" and "offline". "Online" measurement, demand ...
|
|
Features of Kawasaki Robot's mechanical axes
Industrial robots come in a variety of axis configurations. However, the vast majority of articulated robots have six axes, also known as six degrees of freedom. Six-axis robots have more flexibility than robots with fewer axes and can perform more applications.
...
|
|
Robot auto-mode fault resolution steps
1. In manual mode: press ENABLE and flash SERVICE UTILITIES at the bottom left of the screen (F6);
2. Press the F6 key to enter the SERVICE UNIT1 screen
3. Select 1 TEACH/PLAYBACK CONDI ...
|
|
The classification of industrial robots - Kawasaki Robot
1. System activities
1. Special robot: It is a stable and programmable robot with a simple structure, a unique operation strategy, and a low-cost independent control system, such as the operation tool manager in the machine database.
2. Global Robot: With direct control ...
|
|
The 2018 Intelligent Robot Development Forum was held in Shenzhen
On November 17, 2018, the 2018 Intelligent Robot Industry Development Forum with the theme of "Opening a New Era of Intelligent Robots" was successfully held in Shenzhen.
This forum is tutored by the Robot Summit Operations Committee of China, the robot library and ...
|
|
Characteristics and applications of Kawasaki spraying industrial robots
A spraying robot, also known as a painting robot, is an industrial robot that can actively paint or spray other coatings. The painting robot is mainly composed of the robot body, the computer and the corresponding control system. The hydraulically driven painting robot also includes hydraulic oil sources such as oil pumps, oil tanks, etc.
|
|
Kawasaki Robotics automates palletizing operations
In modern society, the demand for industrial robots in all walks of life is constantly increasing. According to the statistics of the Japan Robot Industry Association, the order amount from January to March 2021 increased by 43.2% compared with the same period last year, and the production volume increased by 22.1% compared with the same period last year.
|
|
Industrial robot maintenance method - Kawasaki robot
First of all, the maintenance of industrial robots should be punctual. When buying a robot, there will be a clarification on the use of the operation, which contains a configuration maintenance manual, and the maintenance of different brands will be slightly different, such as ABB robot maintenance and KUKA robot maintenance are somewhat different, such as external shaft oil change, replacement ...
|
|
Advantages of welding robots – Kawasaki robots
1. The frontier and boundary of robots, robots can improve education.
The requisitioned robot has a short response time and fast action, with a speed of 60 to 120 cm/min. Cleaning your hands is faster. They won't learn or listen, but they won't stop working. The success of the workers is also affected by the heart ...
|
|
Contact
working hours
