In the process of cooperation between Kawasaki Robotics and Shandong Mining Machinery Group, Kawasaki found that problems such as complex equipment structure, cumbersome welding process, and multiple varieties and small batches are severe challenges faced in the welding process of coal mine machinery. And at this moment, if you still rely on traditional robots to carry out automatic coal machine welding, not only the effect does not meet expectations, but also does not significantly improve the beat power.
In order to solve this problem, Kawasaki Robot and Shandong Mining Machinery Group have jointly developed in the field of arc welding robots suitable for medium and heavy plate welding, and have now realized the automatic welding of more than 30 kinds of hydraulic supports of coal mills, and completed the automatic welding of push rods, connecting rods, top beams, bases, and middle grooves.
Through the cooperation with Kawasaki Robot, Shandong Mining Machinery Group quickly realized the automatic production and system independent development of robots in hydraulic supports, and batches of welding robot equipment were put into the welding workshop for large-scale production of hydraulic support components. In the face of problems such as many varieties and small batches in the product welding process, the offline programming software developed by Kawasaki Robotics can be easily and efficiently solved.
Kawasaki Robot's comprehensive and advanced production process, taking the use of Kawasaki Robot in coal mine hydraulic support products as an example. The production process that can be realized by the robot:
The robot can weld the workpiece horizontally and vertically.
Weld and bevel forms: T-joint fillet welds, unilateral V-bevels, fillet welds.
Welding leg size: 8-20mm welding leg (some welds with grooves), multi-layer multi-channel welding process, each joint is staggered by 30mm, first the overall bottom weld and then fill each weld.
Welding method: MIG (MIG (MIG/MAG)/MAG (MIG). |
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