1) Scrub the axes of the robot; 2) Check the accuracy of TCP; 3) Check the oil level of the residue cleaned; 4) Check whether the zero position of each axis of the robot is accurate; 5) Clean the filter screen behind the water tank of the welding machine; 6) Clean the filter at the compressed air intake; ...

Daily inspection and maintenance 1) Wire feeding mechanism. Including whether the wire feeding force distance is normal, whether the wire feeding conduit is damaged, and whether there is an abnormal alarm; 2) Whether the gas flow rate is normal; 3) Whether the welding torch safety protection system is normal (it is forbidden to close the welding torch safety protection work); ...

1. Teaching programming Teaching programming refers to the operator using the teaching board to move the robot terminal welding gun to manually track the weld, record the weld trajectory and welding process parameters in time, and the robot reproduces the welding process point by point according to the recorded information. Features of teach-in programming: This...

1. Programming work: Technicians need to program the welding robot, construct the motion trajectory and welding torch attitude in the programming software, set the welding point according to the drawings of the workpiece, and input it into the control system after programming for operation. 2. Boot operation, ...

1. The undercut may be due to improper selection of welding parameters, the wrong point of view of the welding gun or the orientation of the welding gun, and the welding parameters can be appropriately adjusted to change the welding parameters, and the welding gun posture of the automatic welding robot and the relative orientation of the welding gun and the workpiece can be adjusted. 2. The welding deviation may be welded.

The maintenance of spot welding robots can be roughly divided into four steps, namely cleaning, inspection, adjustment, and inspection. In the daily maintenance process, prevention is the main thing, which can not affect the normal operation of the welding robot and reduce the economic loss of the enterprise. clean Refers to the point ...

1. The setting of the welding joint of the spot welding robot: The solder joints of the spot welding robot are carried out in the teach pendant, which has multiple functions in the teach pendant, and the solder joints can be set according to the specifications of the workpiece to be welded and the reasonable teaching sequence.

(1) The technology is comprehensive, and the complete set of industrial robot and automation technology concentrates and integrates a number of disciplines, involving a number of technical fields, including industrial robot control technology, robot dynamics and simulation, robot construction finite element analysis, laser processing technology, modular program design...

1. If the robot stops for some reason, hit both the robot and the operation box to the manual, then press the alarm reset on the operation box once or twice, then move the robot cursor to the alarm bar, and press all to confirm to reset the alarm, and then hit the teaching box to automatic, and then repeat the above step 6. ...

1. Ensure that the water and electricity are complete, and ensure that the alarm of the safety door and grating is lifted. 2. In the manual state of the robot, move the robot cursor to the alarm bar and press All to confirm that the welding enable is on (the blue button in the lower left corner of the teaching box screen is not crossed). ...

1. In order to reduce welding deformation, choose a reasonable welding sequence. The welding sequence is determined by the length of the walking path of the welding gun. 2. Optimize the welding parameters, make working specimens for welding test and process evaluation, so as to obtain the best welding parameters. 3. Adopt a reasonable positioner...

1. Collision of guns: It may be due to the deviation of the workpiece assembly or the inaccuracy of the TCP of the welding gun, you can check the assembly situation or correct the TCP of the welding gun. 2. If there is an arc fault, the arc cannot be initiated: it may be due to the fact that the welding wire does not touch the workpiece or the process parameters are too small.

1. Turn on the machine. The operator turns on the power switch "ON" on the control cabinet and adjusts the operating mode to "TEACH" → "Teach-in mode". 2. Welding program editing. Enter the program editing state: first create a new program on the main menu, display the new program ...

The robot itself The six-joint robotic arm driven by servo motor is the majority, and the type is selected according to the requirements of welding conditions, load, welding operation span, welding accuracy requirements, welding torch cable installation, wire feeder installation and other factors. Robot control cabinet Equipped with arc welding function package ...

1. Support for multiple tools: Slim robots ranging from 700mm to 3120mm provide the highest payload capacity in their class, enabling manufacturers to utilize a range of sensors and torches to optimize welding accuracy to improve product quality. 2. Provide flexible ...

(1) Welding deviation problem: it may be that the welding position is incorrect or there is a problem when the welding gun is found. In this case, it is necessary to consider whether the TCP (welding torch center point position) is accurate and adjust it. If this situation occurs frequently, it is necessary to check the zero position of each axis of the robot and re-calibrate the zero ...

(1) Arc welding robot system optimization and integration technology. The arc welding robot adopts AC servo drive technology and high-precision, high-rigidity RV reducer and harmonic reducer, which has good low-speed stability and high-speed dynamic response, and can achieve maintenance-free function. (2) Coordinated control ...

Basic functions The arc welding process is much more complex than the spot welding process, and the tool center point (TCP), that is, the movement trajectory of the wire end, the attitude of the welding gun, and the welding parameters all require precise control. Therefore, in addition to the general functions described above, the arc welding robot must also have a ...

Workstations (Units) If the workpiece does not need to be dislocated during the entire welding process, the workpiece can be positioned on the table with a fixture, which is the simplest system. However, in actual production, more workpieces need to be dislocated during welding, so that the weld is in a better position.

1) Stabilize and improve the welding quality, and reflect the welding quality in the form of numerical values; 2) improve labor productivity; 3) Improve the labor intensity of workers and work in harmful environments; 4) reduce the requirements for workers' operation technology; 5) Shorten ...

1. Man-made faults caused by improper operation mainly include damage to the welding torch of the welding robot and improper loading and unloading of the workpiece, which causes the positioner to be deformed with the movement. 2. Faults caused by poor design and manufacturing of peripheral equipment, mainly including: lifting platform switch and cable problems, teaching pendant display part of the components...