Performance requirements for Epson arc welding robots

Create Date: 2024-8-30 12:03:23|Source: Epson/Epson

In arc welding operations, the welding gun is required to track the movement of the weld bead of the workpiece and continuously fill the metal to form the weld, so the stability of the speed and the trajectory accuracy during the movement are two important indicators.

Under normal circumstances, the welding speed can be 5-50mm/s, and the trajectory accuracy can be ±0·2-0·5mm. Because the posture of the welding torch also has a certain impact on the quality of the weld, it is expected that the adjustable range of the welding torch posture is as large as possible while the root trace of the weld bead, and there are other performance requirements, such as the swing function, the interface function of the welding sensor (start point detection, weld tracking), and the anti-collision function of the welding gun.

                              Performance requirements for Epson arc welding robots

Setting of welding specifications. Arc start and close parameters.

Swing function. Setting of swing frequency, swing amplitude, and swing type.

Welded sensors. The interface function of the starting point detection and weld tracking sensor.

The welding torch has an anti-collision function. When the welding torch is subjected to abnormal resistance, the robot stops to avoid damage to the operator and tools.

Multi-layer welding function. This function can be used to complete the active programming of the other layers after the first layer of welding teach-in is completed.

Re-arc function. After the arc fails, take the initiative to retry. As a result, work interruptions caused by welding abnormalities (arc failure) are eliminated, and the entire line of parking caused by this is avoided to the maximum limit.

Welding torch correction function. In the event of a collision between the welding torch and the workpiece, it can be corrected with a simple operation.

Viscose filament actively dispenses with functions. At the end of welding, if the adhesive wire is detected, the adhesive wire is eliminated by actively re-energizing, so there is no need to cut the welding wire manually.

The arc is broken and then activated. When the arc is broken, the robot will return to the de novo arc welding according to the specified amount of lap. Therefore, there is no need for repair welding.

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