The pressure sensor in the servo press is built-in, which can ensure that the force on the spindle is not affected by the radial separation force, avoid part of the load in the installation, do not directly connect the workpiece, and is not easy to damage. Closed handling accuracy of high-speed rings. The displacement signal and pressure signal are collected on the monitor in real time, and the pressure displacement curve can be obtained after software processing.
1. Curve sampling function:
The equipment has a built-in data collection card, which collects displacement and pressure sensor signals in real time, and makes displacement-pressure curves, with a sampling rate of 10K/s, high stability and high measurement accuracy.
2. Curve reviews are strong:
Up to 8 review windows can be set for each curve, and 16 types of discrimination can be selected for each review window.
The public service window can be set by correcting the value or pulling the frame.
Public windows can be square or irregular.
3. Group Curve Review Function:
The number of displacement sensors and pressure sensors is selected according to the corresponding PLC brand. The product supports multiple sets of force/displacement sensors to collect synchronous or asynchronous data in different ways.
4. Support thousands of user self-speaking programs: For different products, users can speak thousands of programs. The user can manually select the program and can also actively switch the program by reading the PLC registers.
5. Robust data storage and traceability function:
Users can use detection curves in pictures or data according to their needs in pre-history queries, and can count the data of the day or a certain period. The user can trace the picture/data of the press curve of the workpiece by entering or scanning the serial number
6. Can be connected to the printer to print barcode/QR code:
The user can connect the printer to the displacement monitor, and print out the unique product barcode/QR code after the press-fitting is qualified, and the user can demarcate the format and content of the barcode/QR code
AI with map magic
The output force and displacement curve of the built-in pressure sensor of the same service pressure gauge
7. Online monitoring and discrimination function:
The pressure displacement curve is analyzed by collecting pressure and displacement data to monitor the pressure and displacement.
Move the mouse to be able to clearly observe any displacement and pressure of the pressure curve
Up to 8 assertion frames can be set, and each assertion box has 16 types of assertion boxes.
The online alarm can select different identification methods according to different products to avoid unqualified products from flowing into the next process.
8. Data download function:
It can copy the pre-historical press-fitting data from the system through a USB flash drive or other storage things to generate an EXCEL sheet for inspection
9. Data interconnection function:
Almost all mainstream PLC equipment supports the market Ethernet/USB/RS Compared with the IO communication of traditional instruments, a communication line can complete the signal/data interaction with the PLC, which can greatly simplify the workload of wiring.
10. User handling function:
The system has the function of user group management, can assign different account passwords, and can choose to set different operation authority curves:
1. Built-in force and built-in displacement curve.
2. Built-in force and external displacement curve
3. Second force and built-in displacement curve
4. The second force and the external displacement curve
5. Visualization of velocity and time curves.
Curve discrimination:
1. Be able to pick and call a variety of discriminant boxes at will
2. Envelope function, intelligent discrimination.
3. OK/NG judgment results are actively imported into PLC.
4. Adjust the pressure/azimuth scale according to specific requirements.
5. The process curve is actively saved, and the process curve is actively saved OK/NG in different folders. The file name can be either a time or a barcode.
6. The press-fitting curve can be displayed in real time during the press-fitting process, and the data sampling frequency is greater than or equal to 1000 times/second.
7. Discriminating point. Discriminant window. After special point testing, discriminating envelope and other quality testing methods, to solve the quality problem of press-fitting and ensure product consistency. The output force and displacement curves of the built-in pressure sensor in the servo press
Prehistory curve:
1. Introduce the prehistory curve and the discriminant box.
2. Multiple curves can be imported at the same time
3. Mouse snap to curve points.
4. Perform time domain profiling and data capture
5. After the press-fitting process data and production data, the press-fitting process data TCP/IP is uploaded to the customer's MES system. Servo press: interference. Transition fit installation process press-fitting equipment. High precision. Low noise. Low energy consumption. Long lifespan. Highly efficient. Energy conservation. environmental protection
1. Data traceability. Press-fitting data can be saved. Export. Upload and complete the traceability of product press-fitting data.
2. Collect data in real time. The software collects in real time. Parse. Recording and storage of press-fit data.
3. Various press-fitting modes. Optional pressure control. Azimuth manipulation. Multi-stage control.
4. Identify defective products in real time. Accurate pressure control and azimuth control, according to the process requirements to set the pressure or displacement scale, out of tolerance, overload active alarm. Real-time identification of defective products, complete online quality control,
5. Record the function. Functional completely. Accurately document the operation process. Curves have the function of expansion, curves have the function of expansion, traversal and so on.
6. Multiple data formats. Export a variety of data formats to facilitate data import. Anatomy of a data system.
7. Self-diagnosis function. When the machine is abnormal, the servo press-fit function displays an error message and prompts a solution to quickly find and solve the problem.
8. Multi-function I/O communication interface. It can communicate with external devices through the interface for easy active integration.
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