Rectifier circuit: rectify 50HZ communication power into direct current.
Frequency conversion circuit: The rectified direct current is inverted into a variable frequency communication current.
Control part: control the frequency of communication electricity output by the inverter circuit.
Maintenance circuit: Maintain the output of the overcurrent and phase loss.
Display part: display the inverter operating parameters and fault codes and other information.
The inverter is a device that converts the power supply (50Hz or 60Hz) into a communication power supply of various frequencies to complete the variable speed operation of the motor. In the meantime, the control circuit completes the control of the main circuit, the rectifier circuit converts the communication current into direct current, the DC central circuit conducts smooth filtering on the output of the rectifier circuit, and the inverter circuit converts the direct current into communication electricity again. For inverters that require a large amount of computation, such as vector-controlled frequency converters, sometimes a CPU for torque calculation and some corresponding circuits are required.
1. Rectifier, which is connected to a single-phase or three-phase communication power supply to generate a pulsating DC voltage.
2. The central circuit has the following three effects:
a. Make the pulsating DC voltage stable or smooth for the inverter.
b. Power supply for each control line through switching power supply.
c. Filtering or braking devices can be configured to improve the performance of the inverter.
3. The inverter converts the fixed DC voltage into a variable voltage and frequency communication voltage.
4. Manipulate the circuit, which transmits signals to the rectifier, the central circuit, and the inverter, and together it receives the signal from these parts. Its main components are: output drive circuit, operation control circuit. The main features are:
a. Semiconductor devices that use signals to switch inverters on and off.
b. Supply various control signals to operate the inverter.
c. Monitor the operating status of the inverter and provide maintenance functions.
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Indicator of Reynolds inverter cabinet wiring
Voltage level: The voltage level should match the voltage level of the power supply and motor to ensure electrical safety and normal operation of the equipment.
Current level: The current level should match the rated current of the motor to ensure electrical safety and normal operation of the equipment.
Cable Specification: Cable ...
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Inverter selection conditions and precautions - Reynolds
1. When selecting the inverter, select the inverter with the appropriate control method according to the load characteristics
In addition to the inverter manufacturing process, it is also important to choose which control method of the inverter. The control method of the inverter is mainly divided into two types: open-loop control and closed-loop control. In the meantime, the open-loop control method ...
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The main failure mode of mechanical parts – Reynolds
The top failure modes of mechanical parts:
Failure: The mechanical part cannot complete its normal function within the planning and booking period and under the regular conditions.
Ways in which mechanical parts fail: overall cracking, plastic deformation, corrosion, abrasion, gluing, and touch exhaustion
General ...
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Wiring of the main circuit of the inverter - Reynolds
(1) Inverter three-phase communication input terminal (R, S, T)
The power input terminal is connected to the three-phase communication power supply through the circuit breaker of the circuit breaker for line protection, regardless of the connection phase sequence. It should be noted here that the three-phase communication power supply must not be directly connected to the inverter output ...
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Reynolds drives RNB1000 series fault code resolution
Reynolds inverter fault codes:
E.bC
Reynolds inverter fault phenomenon/type:
Brake unit failure
Reynolds inverter failure may be caused:
1. Brake line failure or brake ...
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Precautions for the use of frequency converters - Reynolds
In order to ensure the safe, efficient and reliable operation of the inverter, the following keys should be grasped when using the inverter:
1) It is necessary for the grounding terminal of the inverter to be firmly grounded, so as to effectively press the radio frequency disturbance and enhance the reliability of the system: the frequency conversion speed regulation system is best to use independent grounding, grounding resistance...
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The working principle of the motor soft starter – Reynolds
Motor soft starter is the primary selection of power electronics skills and microprocessing skills and modern control theory and design and production of advanced level of new engine equipment, motor soft starter mainly has anti-interference function, high reliability, multiple protection functions and other characteristics, according to these characteristics of electric ...
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The inverter prepares the braking resistance factor – Reynolds
The preparation of the braking resistor of the inverter is mainly to consume part of the energy on the DC bus capacitor through the braking resistor to avoid the capacitor voltage being too high. Theoretically, if the capacitor stores a large amount of energy, it can be used to release it to drive the motor and avoid energy waste. However, the capacitance of the capacitor is ...
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Tips for using reducers - Reynolds
1. After 200-300 hours of operation, the first oil change should be carried out, and the quality of the oil should be checked regularly in the subsequent use, and the oil mixed with impurities or deteriorated oil must be replaced in time. Under normal circumstances, the reducer for long-term continuous operation should be replaced after 5000 hours of operation or once a year.
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Motor soft start mode – Reynolds frequency inverter
Starting performance is a very important performance parameter of motor products. The large starting current of the motor is an unpreventable problem in the process of direct starting. The high current during the engine process has a great impact on both the power grid and the motor itself. Therefore, according to different working conditions and different series of motors, ...
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Frequency conversion cabinet external conduit wiring method - Reynolds
When it is required to wiring outside the frequency conversion cabinet, it is generally necessary to use the conduit for wiring, which requires suitable mechanical pressure and unsuitable mechanical damage, moisture-proof and corrosion-resistant. Conduits include the following two wiring methods:
1. Kim ...
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The water pump is controlled by a frequency converter – Reynolds
1. The constant pressure water supply of the inverter increases the comfort of water supply by 3 times
2. Constant water pressure, reducing pipe bursts and leakage by 80%
3. High efficiency and energy saving, power saving effect up to 20%-60% (depending on the actual situation)
4. The use of frequency converters can realize multi-point pressure in different time periods.
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Overheating failure light on start-up analysis - Reynolds
(1) Frequent starting, resulting in excessive temperature, causing overheating maintenance of soft starter. (The number of starts of the soft starter should be controlled to no more than 6 times per hour, especially for heavy loads)
(2) During starting, ...
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Reynolds soft starter troubleshooting methods
Common troubleshooting methods for Reynolds soft starters.
During the debugging process of the soft starter, the fault light is on, the motor is unresponsive, and the cause of the fault is analyzed:
When the starting mode adopts the live mode, the operation sequence is wrong (the correct operation sequence must first deliver the main power supply, and then the control ...
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Abnormal handling of inverter series reactor - Reynolds
Capacitor series reactors generally adopt epoxy glass fiber multi-encapsulated parallel structure, according to the characteristics of the device site, three-phase vertical stacking, three-phase horizontal "△" and three-phase horizontal "-" type distribution.
The substation in the southern area ...
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Dust design considerations for frequency converters - Reynolds frequency converters
1) The air duct of the inverter cabinet should be planned reasonably, and the exhaust should be clear and smooth, so as to avoid the formation of vortex in the cabinet and the accumulation of dust in a fixed direction.
2) The top air outlet of the inverter cabinet should be equipped with a protective top cover to avoid debris from falling directly.
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Soft-start starting method – Reynolds
1) Ramp boost soft start. This starting method is simple, does not have current closed-loop control, and only adjusts the conduction angle of the thyristor to make it add a certain function with time. The disadvantage is that because there is no current limit, in the process of motor starting, sometimes a large impulse current is generated.
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Introduction to soft starters and their relationship with frequency converters - Reynolds
When the high-power motor starts, the current is large, which will cause the grid voltage to be seriously shaken, in order to deal with this problem, the general requirements for speed regulation are not high, and the soft engine can be used to reduce the voltage and start. However, the drop in the starting current when the step-down is started will also make the starting torque drop significantly.
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Reynolds drives use the most energy-efficient method
As an electronic electric, the inverter itself also consumes electricity (about 3-5% of the additional power). A 1.5 hp air conditioner consumes 20-30W of electricity, which is equivalent to the length of a lamp. The inverter works under the power frequency and has the function of saving electricity, which is practical.
But the conditions are:
At the top of the list, great success ...
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General Purpose Inverter Repair Inspection – Reynolds
The first step is to check whether the appearance of the inverter is defective, including whether the indicator light is in normal operation, whether the mission control function of the operation panel is complete, and carefully observe the appearance of the inverter under the operating condition, and do the corresponding recording operation; When repairing the inverter, check whether the voltage value and current value exceed the ...
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